The Conversion of Non-Dispersed Polymers into Low-Potassium Anti-Collapse Drilling Fluids

Different drillingfluid systems are designed according to mineral composition,lithology and wellbore stability of different strata.In the present study,the conversion of a non-dispersed polymer drillingfluid into a low potas-sium anti-collapsing drillingfluid is investigated.Since the two drillingfluids belong to completely different types,the key to this conversion is represented by new inhibitors,dispersants and water-loss agents by which a non-dispersed drillingfluid can be turned into a dispersed drillingfluid while ensuring wellbore stability and reason-able rheology(carrying sand—inhibiting cuttings dispersion).In particular,the(QYZ-1)inhibitors and(FSJSS-2)dispersants are used.The former can inhibit the hydration expansion capacity of clay,reduce the dynamic shear force and weaken the viscosity;the latter can improve the sealing effect and reduce thefiltrate loss.The results have shown that after adding a reasonable proportion of these substances(QYZ-1:FSJSS-2)to the non-dispersed polymer drillingfluid,while the apparent viscosity,plastic viscosity,structural viscosity andfluidity index under-went almost negligible changes,the dynamic plastic ratio increased,and thefiltration loss decreased significantly,thereby indicating good compatibility.According to the tests(conducted in the Leijia area),the density was 1.293 g/cm3,and after standing for 24 h,the SF(static settlement factor)was 0.51.Moreover,thefiltration loss was reduced to 4.0 mL,the rolling recovery rate reached 96.92%,with excellent plugging and anti-collapse performances.

Natural rubber latex as a potential additive for water-based drilling fluids

The environmental hazards and"carbon footprint"of oil and gas drilling can be significantly reduced by replacing traditional petroleum-based chemical additives with natural materials derived from plants and animals.This paper explored for the first time the interaction mechanism between natural rubber latex(NRL)and bentonite suspensions(BTs)through a series of characterization experiments,as well as the potential applications in water-based drilling fluids(WBDF).The gel viscoelasticity experiments showed that NRL could decrease the consistency coefficient(k)and flow index(n)of BTs,and enhance the shear thinning performance of BTs as pseudo-plastic fluids.In addition,0.5 w/v%NRL not only increased the critical yield stress and strengthened the structural strength between the bentonite particles,but also facilitated the compatibility of pressure loss and flow efficiency.The evaluation of colloidal stability and WBDF performance indicated that NRL particles could promote the hydration and charge stability on the surface of BTs particles,and optimize the particle size distribution and flow resistance of WBDF under the"intercalation-exfoliation-encapsulation"synergistic interaction.Moreover,NRL can improve the rheological properties of WBDF at high temperatures(<150.C),and form a dense blocking layer by bridging and sealing the pores and cracks of the filter cake,which ultimately reduces the permeability of the cake and the filtration loss of WBDF.

A novel responsive stabilizing Janus nanosilica as a nanoplugging agent in water-based drilling fluids for exploiting hostile shale environments

Thermo-responsive nanocomposites have recently emerged as potential nanoplugging agents for shale stabilization in high-temperature water-based drilling fluids(WBDFs). However, their inhibitory properties have not been very effective in high-temperature drilling operations. Thermo-responsive Janus nanocomposites are expected to strongly interact with clay particles from the inward hemisphere of nanomaterials, which drive the establishment of a tighter hydrophobic membrane over the shale surface at the outward hemisphere under geothermal conditions for shale stabilization. This work combines the synergistic benefits of thermo-responsive and zwitterionic nanomaterials to synchronously enhance the chemical inhibitions and plugging performances in shale under harsh conditions. A novel thermoresponsive Janus nanosilica(TRJS) exhibiting zwitterionic character was synthesized, characterized,and assessed as shale stabilizer for WBDFs at high temperatures. Compared to pristine nanosilica(Si NP)and symmetrical thermo-responsive nanosilica(TRS), TRJS exhibited anti-polyelectrolyte behaviour, in which electrolyte ions screened the electrostatic attraction between the charged particles, potentially stabilizing nanomaterial in hostile shaly environments(i.e., up to saturated brine or API brine). Macroscopically, TRJS exhibited higher chemical inhibition than Si NP and TRS in brine, prompting a better capability to control pressure penetration. TRJS adsorbed onto the clay surface via chemisorption and hydrogen bonding, and the interactions became substantial in brine, according to the results of electrophoretic mobility, surface wettability, and X-ray diffraction. Thus, contributing to the firm trapping of TRJS into the nanopore structure of the shale, triggering the formation of a tight hydrophobic membrane over the shale surface from the outward hemisphere. The addition of TRJS into WBDF had no deleterious effect on fluid properties after hot-treatment at 190℃, implying that TRJS could find potential use as a shale stabilizer in WBDFs in hostile environments.

Chemical modification of barite for improving the performance of weighting materials for water-based drilling fluids

With increasing drilling depth and large dosage of weighting materials,drilling fluids with high solid content are characterized by poor stability,high viscosity,large water loss,and thick mud cake,easier leading to reservoir damage and wellbore instability.In this paper,micronized barite(MB)was modified(mMB)by grafting with hydrophilic polymer onto the surface through the free radical polymerization to displace conventional API barite partly.The suspension stability of water-based drilling fluids(WBDFs)weighted with API barite:mMB=2:1 in 600 g was significantly enhanced compared with that with API barite/WBDFs,exhibiting the static sag factor within 0.54 and the whole stability index of 2.The viscosity and yield point reached the minimum,with a reduction of more than 40%compared with API barite only at the same density.Through multi-stage filling and dense accumulation of weighting materials and clays,filtration loss was decreased,mud cake quality was improved,and simultaneously it had great reservoir protection performance,and the permeability recovery rate reached 87%.In addition,it also effectively improved the lubricity of WBDFs.The sticking coefficient of mud cake was reduced by 53.4%,and the friction coefficient was 0.2603.Therefore,mMB can serve as a versatile additive to control the density,rheology,filtration,and stability of WBDFs weighted with API barite,thus regulating comprehensive performance and achieving reservoir protection capacity.This work opened up a new path for the productive drilling of extremely deep and intricate wells by providing an efficient method for managing the performance of high-density WBDFs.

Wellbore-heat-transfer-model-based optimization and control for cooling downhole drilling fluid

To address the two critical issues of evaluating the necessity of implementing cooling techniques and achieving real-time temperature control of drilling fluids underground in the current drilling fluid cooling technology,we first established a temperature and pressure coupled downhole heat transfer model,which can be used in both water-based and oil-based drilling fluid.Then,fourteen factors,which could affect wellbore temperature,were analyzed.Based on the standard deviation of the downhole temperature corresponding to each influencing factor,the influence of each factor was quantified.The influencing factors that can be used to guide the drilling fluid's cooling technology were drilling fluid thermal conductivity,drilling fluid heat capacity,drilling fluid density,drill strings rotation speed,pump rate,viscosity,ROP,and injection temperature.The nondominated sorting genetic algorithm was used to optimize these six parameters,but the optimization process took 182 min.Combining these eight parameters'influence rules with the nondominated sorting genetic algorithm can reduce the optimization time to 108 s.Theoretically,the downhole temperature has been demonstrated to increase with the inlet temperature increasing linearly under quasi-steady states.Combining this law and PID,the downhole temperature can be controlled,which can reduce the energy for cooling the surface drilling fluid and can ensure the downhole temperature reaches the set value as soon as possible.

A New Heat Transfer Model for Multi-Gradient Drilling with Hollow Sphere Injection

Multi-gradient drilling is a new offshore drilling method.The accurate calculation of the related wellbore temperature is of great significance for the prediction of the gas hydrate formation area and the precise control of the wellbore pressure.In this study,a new heat transfer model is proposed by which the variable mass flow is properly taken into account.Using this model,the effects of the main factors influencing the wellbore temperature are analyzed.The results indicate that at the position where the separation injection device is installed,the temperature increase of the fluid in the drill pipe is mitigated due to the inflow/outflow of hollow spheres,and the temperature drop of the fluid in the annulus also decreases.In addition,a lower separation efficiency of the device,a shallower installation depth and a smaller circulating displacement tend to increase the temperature near the bottom of the annulus,thereby helping to reduce the hydrate generation area and playing a positive role in the prevention and control of hydrates in deepwater drilling.

A micro-crosslinked amphoteric hydrophobic association copolymer as high temperature-and salt-resistance fluid loss reducer for water-based drilling fluids

During ultradeep oil and gas drilling,fluid loss reducers are highly important for water-based drilling fluids,while preparing high temperature-and salt-resistance fluid loss reducers with excellent rheology and filtration performance remains a challenge.Herein,a micro-crosslinked amphoteric hydrophobic association copolymer(i.e.,DADC)was synthesized using N,N-dimethyl acrylamide,diallyl dimethyl ammonium chloride,2-acrylamido-2-methylpropane sulfonic acid,hydrophobic monomer,and pentaerythritol triallyl ether crosslinker.Due to the synergistic effects of hydrogen bonds,electrostatic interaction,hydrophobic association,and micro-crosslinking,the DADC copolymer exhibited outstanding temperature-and salt-resistance.The rheological experiments have shown that the DADC copolymer had excellent shear dilution performance and a certain degree of salt-responsive viscosity-increasing performance.The DADC copolymer could effectively adsorb on the surface of bentonite particles through electrostatic interaction and hydrogen bonds,which bring more negative charge to the bentonite,thus improving the hydration and dispersion of bentonite particles as well as the colloidal stability of the drilling fluids.Moreover,the drilling fluids constructed based on the DADC copolymer exhibited satisfactory rheological and filtration properties(FLHTHP=12 m L)after aging at high temperatures(up to200℃)and high salinity(saturated salt)environments.Therefore,this work provided new insights into designing and fabricating high-performance drilling fluid treatment agents,demonstrating good potential applications in deep and ultradeep drilling engineering.

Prediction Model of Drilling Costs for Ultra-Deep Wells Based on GA-BP Neural Network

Drilling costs of ultra-deepwell is the significant part of development investment,and accurate prediction of drilling costs plays an important role in reasonable budgeting and overall control of development cost.In order to improve the prediction accuracy of ultra-deep well drilling costs,the item and the dominant factors of drilling costs in Tarim oilfield are analyzed.Then,those factors of drilling costs are separated into categorical variables and numerous variables.Finally,a BP neural networkmodel with drilling costs as the output is established,and hyper-parameters(initial weights and bias)of the BP neural network is optimized by genetic algorithm(GA).Through training and validation of themodel,a reliable prediction model of ultra-deep well drilling costs is achieved.The average relative error between prediction and actual values is 3.26%.Compared with other models,the root mean square error is reduced by 25.38%.The prediction results of the proposed model are reliable,and the model is efficient,which can provide supporting for the drilling costs control and budget planning of ultra-deep wells.

Optimization of Anti-Collapse Drilling Fluid Systems with High Potassium Content

The ash mudstone in some oil formations is highly water-sensitive.The oil formation is fractured,and the risk of well leakage and collapse is not negligible.This study presents a countermeasure for well collapse prevention,based on a“force-chemistry synergistic balance”approach and the utilization of environmentally friendly and efficient hydration inhibitors.The relevance of this approach is demonstrated considering a drilling fluid system with the high potassium content.The analysis shows that the system can maintain good rheological properties,filtration loss and suspension stability even after aging at 130℃ for 16 h.The primary roll recovery of rock chips is better than 98%.The secondary rolling recovery rate is 89%.The rapid water loss is close to zero.The effects of carrying rock,sand,hydration inhibition and dispersion of drill chips are all noticeable.

Response analyses on the drill-string channel for logging while drilling telemetry

Downhole acoustic telemetry(DAT),using a long drill string with periodical structures as the channel,is a prospective technology for improving the transmission rate of logging while drilling(LWD)data.Previous studies only focused on the acoustic property of a free drill string and neglected the coupling between pipes and fluid-filled boreholes.In addition to the drill-string waves,a series of fluid waves are recorded in the DAT channel,which has not been investigated yet.Unpredictable channel characteristics result in lower transmission rates and stability than expected.Therefore,a more realistic channel model is needed considering the fluid-filled borehole.In this paper,we propose a hybrid modeling method to investigate the response characteristics of the DAT channel.By combining the axial wavenumbers and excitation functions of mode waves in radially layered LWD structures,the channel model is approximated to the 1-D propagation,which considers transmission,reflection,and interconversion of the drillstring and fluid waves.The proposed 1-D approximation has been well validated by comparing the 2-D finite-difference modeling.It is revealed that the transmitted and converted fluid waves interfere with the drill-string wave,which characterizes the DAT channel as a particular coherent multi-path channel.When a fluid-filled borehole surrounds the drill string,the channel responses exhibit considerable delay as well as strong frequency selectivity in amplitude and phase.These new findings suggest that the complexity of the channel response has been underestimated in the past,and therefore channel measurements on the ground are unreliable.To address these channel characteristics,we apply a noncoherent demodulation strategy.The transmission rate for synthetic data reaches 15 bps in a 94.5 m long channel,indicating that the acoustic telemetry is promising to break the low-speed limitation of mud-pulse telemetry.

Design and Fluid-Dynamic Analysis of a Flushing Nozzle for Drilling Applications

The actuator is a key component of the creaming tool in drilling applications.Its jet performances determine the effective reaming efficiency.In this work,a new selective reaming tool is proposed and the RNG k-εturbulence model is used to calculate its internal and externalflowfields.In particular,special attention is paid to the design of theflushing nozzle.The results show that the jet originating from theflushing nozzle has a significant influence on rock cutting and blade cooling effects.In turn,the jet performances depend on geometric structure of the creaming actuator.In this framework,a conical-cylindrical nozzle with a diameter of 7 mm is initially considered as a basis to implement a strategy to optimize the structural parameters of the reaming actuator,and improve the related side tracking reconstruction technology.

Risk pre-assessment method for regional drilling engineering based on deep learning and multi-source data

Accurately predicting downhole risk before drilling in new exploration areas is one of the difficulties.Using intelligent algorithms to explore the complex relationship between multi-source data and downhole risk is a hot research topic and frontier in this field.However,due to the small number and uneven distribution of drilled wells in new exploration areas and the lack of sample data related to risk,the training model has insufficient generalization ability,and thus the prediction is not effective.In this paper,a drilling risk profile(depth domain)rich in geological and engineering information is constructed by introducing a quantitative evaluation method for drilling risk of drilled wells,which can provide sufficient risk sample data for model training and thus solve the small sample problem.For the problem of uneven distribution of drilling wells in new exploration areas,the concept of virtual wells and their deployment methods were proposed.Besides,two methods for calculating rock mechanical parameters of virtual wells were proposed,and the accuracy and applicability of the two methods are analyzed.The LSTM deep learning model was optimized to tap the quantitative relationship between drilling risk profiles and multi-source data(e.g.,seismic,logging,and rock mechanical parameters).The model was validated to have an average relative error of 9.19%.The quantitative prediction of the drilling risk profile of the virtual well was achieved using the trained LSTM model and the calculation of the relevant parameters of the virtual well.Finally,based on the sequential Gaussian simulation method and the risk distribution of drilled and virtual wells,a regional 3D drilling risk model was constructed.The analysis of real cases shows that the addition of virtual wells can significantly improve the identification of regional drilling risks and the prediction accuracy of pre-drill drilling risks in unexplored areas can be improved by up to 21%compared with the 3D risk model constructed based on drilled wells only.

Correction to:Application of long-reach directional drilling boreholes for gas drainage of adjacent seams in coal mines with severe geological conditions

Correction:International Journal of Coal Science&Technology(2022)9:88 https:/doi.org/10.1007/s40789-022-00553-6 In this article,the author would like to change the Ethics Declaration as below:EthicsDeclarations Scientific work published within the framework of an international project DD-MET co-financed by the Research Fund for Coal and Steel(RFCS),(Grant Agreement:847338)and by the Polish Ministry of Science and Higher Education(Contract no.5073/FBWiS/19/2020/2 and 5038/FBWiS/2019/2).

Development and Performance Evaluation of a Deep Water Synthetic Based Drilling Fluid System

With the enhancement of environmental protection awareness, the requirements on drilling fluid are increasingly strict, and the use of ordinary oil-based drilling fluid has been strictly restricted. In order to solve the environmental protection and oil-gas reservoir protection problems of offshore oil drilling, a new synthetic basic drilling fluid system is developed. The basic formula is as follows: a basic fluid (80% Linear a-olefin + 20% Simulated seawater) + 2.5% nano organobentonite + 3.5% emulsifier RHJ-5# + 2.5% fluid loss agent SDJ-1 + 1.5% CaO + the right amount of oil wetting barite to adjust the density, and a multifunctional oil and gas formation protective agent YRZ has been developed. The performance was evaluated using a high-low-high-temperature rheometer, a high-temperature and high-pressure demulsification voltage tester, and a high-temperature and high-pressure dynamic fluid loss meter. The results show that the developed synthetic based drilling fluid has good rheological property, demulsification voltage ≥ 500 V, temperature resistance up to 160°C, high temperature and high pressure filtration loss < 3.5 mL. After adding 2% - 5% YRZ into the basic formula of synthetic based drilling fluid, the permeability recovery value exceeds 90% and the reservoir protection effect is excellent. The new synthetic deepwater drilling fluid is expected to have a good application prospect in offshore deepwater drilling.

Experimental study of low-damage drilling fluid to minimize waterblocking of low-permeability gas reservoirs

This paper discusses the systematic design and development of low-damage drilling fluid to protect the low-permeability gas reservoir of the Sulige block in the Ordos Basin, Inner Mongolia Autonomous Region, China. Based on investigation of the geological characteristics and the potential formation damage of the Permian formation of the reservoir, waterblocking due to invasion of drilling or completion fluids was identified one of the most severe causes of damage to gas well deliverability. By adopting the phase trap prevention method, ideal packing theory, and film-forming technology, a lowdamage drilling fluid, sodium formate brine containing efficient waterblocking preventing surfactants, optimized temporary bridging agents （TBAs）, and film-forming agents has been developed. The performance of the new drilling fluid was evaluated by using a variety of techniques. The results show that the fluid has good rheological properties, good strong shale-swelling inhibition, good temporary plugging effect, ultra-low filtration, and good lubricity. It can efficiently minimize waterblocking and can be used to drill horizontal wells with minimal intervention of the reservoir in the Sulige Gas Field.

A new environmentally friendly water-based drilling fluids with laponite nanoparticles and polysaccharide/polypeptide derivatives

Considering the increasing environmental pressure,environmentally friendly and high-performance water-based drilling fluids(WBDFs)have been widely studied in recent years to replace the commonly used oil-based drilling fluids(OBDFs).However,few of these drilling fluids are entirely composed of natural materials,which makes it difficult to achieve real environmental protection.Using laponite nanoparticles and various derivatives of natu ral mate rials,including cro sslinked starch,cellulose composite,gelatin ammonium salt,poly-l-arginine,and polyanionic cellulose,a kind of environmentally friendly water-based drilling fluid(EF-WBDF)was built for drilling in environment-sensitive areas.The properties of this EF-WBDF were evaluated by thermal stability tests on rheology,filtration,inhibition,and salt contamination.Besides,biological toxicity,biodegradability,heavy mental content and wheat cultivation tests were conducted to investigate the environmental factor of EF-WBDF.Results showed that EF-WBDF displayed satisfactory thermal resistance up to 150℃,and the rheological properties did not suffer significant fluctuation,showing potential application in high-temperature wells.The optimal rheological model of EF-WBDF was Herschel-Bulkley model.This EF-WBDF performed an eligible filtration of 14.2 mL at 150℃and a differential pressure of 3.5 MPa.This fluid could still maintain colloidal stability after being contaminated by 7.5%NaCl or 0.5%CaC1_(2).Meanwhile,rather low clay swelling degree of 2.44 mm and high shale recovery of more than 95%ensured the inhibitive capability of EF-WBDF.Furthermore,EF-WBDF presented a half maximal effective concentration(EC_(50))of51200 mg/L and a BOD/COD ratio of 47.55%,suggesting that EF-WBDF was non-toxic and easily biodegradable.The wheat cultivated in EF-WBDF could grow healthily,beneficial for reducing the adverse impact on ecological environment.The formed EF-WBDF has a promising future for drilling in environment-sensitive and high-temperature areas.

Application of sustainable basil seed as an eco-friendly multifunctional additive for water-based drilling fluids

Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-based drilling fluids.The chemical composition,water absorbency,rheological properties of aqueous suspension of BSP were tested.The effect of BSP on the rheological and filtration of bentonitebased drilling fluid before and after thermal aging was investigated.The inhibition characteristics were evaluated by linear swelling,shale cuttings dispersion and shale immersion test.Lubricity improvement by BSP was measured with extreme pressure lubricity test.The results revealed that incorporation of BSP into bentonite suspension improved rheological and filtration properties effectively after thermal aging of 120℃.BSP exhibited superior inhibitive capacity to xanthan and synergistic effect with KCl.BSP could reduce friction by forming hydration layer.The nanoscale three-dimensional network structures enable BSP to maintain high water retention and absorb strongly on bentonite and metal surface,contributing to enhanced rheology,filtration,inhibition and lubrication properties.The versatile characteristic of BSP,as well as biodegradation makes it a promising additive using in high performance water-based drilling fluid and a potential alternative to conventional synthetic polymers.

Evolution and application of in-seam drilling for gas drainage

The presence of seam gas in the form of methane or carbon dioxide presents a hazard to underground coal mining operations.In-seam drilling has been undertaken for the past three decades for gas drainage to reduce the risk of gas outburst and lower the concentrations of seam gas in the underground ventilation.The drilling practices have reflected the standards of the times and have evolved with the development of technology and equipment and the needs to provide a safe mining environment underground.Early practice was to adapt equipment from other felds,with rotary drilling being the only form of drilling available.This form of drainage allowed various levels of gas drainage coverage but with changing emphasis,research and development within the coal industry has created specifc equipment,technology and practices to accurately place in-seam boreholes to provide effcient and effective gas drainage.Research into gas content determination established a standard for the process and safe levels for mining operations to continue.Surveying technology improved from the wire-line,single-shot Eastman survey instruments which was time-dependent on borehole depth to electronic instruments located in the drill string which transmitted accurate survey data to the drilling crew without time delays.This allowed improved directional control and increased drilling rates.Directional drilling technology has now been established as the industry standard to provide effective gas drainage drilling.Exploration was identifed as an additional beneft with directional drilling as it has the ability to provide exploration data from long boreholes.The ability of the technology to provide safe and reliable means to investigate the need for inrush protection and water drainage ahead of mining has been established.Directional drilling technology has now been introduced to the Chinese coal industry for gas drainage through a practice of auditing,design,supply,training and ongoing support.Experienced drilling crews can offer site specifc gas drainage drilling services utilising the latest equipment and technology.

Prediction of Dynamic Wellbore Pressure in Gasified Fluid Drilling

The basis of designing gasified drilling is to understand the behavior of gas/liquid two-phase flow in the wellbore. The equations of mass and momentum conservation and equation of fluid flow in porous media were used to establish a dynamic model to predict wellbore pressure according to the study results of Ansari and Beggs-Brill on gas-liquid two-phase flow. The dynamic model was solved by the finite difference approach combined with the mechanistic steady state model. The mechanistic dynamic model was numerically implemented into a FORTRAN 90 computer program and could simulate the coupled flow of fluid in wellbore and reservoir. The dynamic model revealed the effects of wellhead back pressure and injection rate of gas/liquid on bottomhole pressure. The model was validated against full-scale experimental data, and its 5.0% of average relative error could satisfy the accuracy requirements in engineering design.

Logging-while-drilling formation dip interpretation based on long short-term memory

Azimuth gamma logging while drilling(LWD)is one of the important technologies of geosteering but the information of real-time data transmission is limited and the interpretation is difficult.This study proposes a method of applying artificial intelligence in the LWD data interpretation to enhance the accuracy and efficiency of real-time data processing.By examining formation response characteristics of azimuth gamma ray(GR)curve,the preliminary formation change position is detected based on wavelet transform modulus maxima(WTMM)method,then the dynamic threshold is determined,and a set of contour points describing the formation boundary is obtained.The classification recognition model based on the long short-term memory(LSTM)is designed to judge the true or false of stratum information described by the contour point set to enhance the accuracy of formation identification.Finally,relative dip angle is calculated by nonlinear least square method.Interpretation of azimuth gamma data and application of real-time data processing while drilling show that the method proposed can effectively and accurately determine the formation changes,improve the accuracy of formation dip interpretation,and meet the needs of real-time LWD geosteering.