Prediction of crack location and propagation in stretch flanging process of aluminum alloy AA-5052 sheet using FEM simulation

The stretch flanging process is significantly affected by various geometrical,material and process parameters.The punch-die clearance and initial flange length are main parameters which have major effects on the edge crack location and strain distribution along die profile radius in the flange.Non-axisymmetric stretch flanging process of AA-5052 sheet metal blanks was carried out by numerical simulation to predict the deformation behavior of flange,location and propagation of crack in flange and to investigate the effect of punch die clearance,flange length,die and punch profile radius and friction in the stretch flanging process.The experimental investigations were made to validate the simulations results.The results reveal that the crack length increases with the increase in the flange length.It is found that the flange length has a significant effect in circumferential direction as compared with the radial direction.The punch die clearance has the most significant effect in crack propagation in comparison with flange length.The circumferential strain is found to be larger in the case of punch having the profile radius less than the die profile radius,which leads to faster edge crack propagation.A close agreement is found between simulation and experimental results in terms of location of edge crack and forming load.

Fabrication of Rice Husk Ash/Natural Rubber Composites by the Latex Process

Rice husk ash/natural rubber composites were fabricated by modifying rice husk ash with the rare earth coupling agent DN-8102. The structure of the rice husk ash and the morphological dispersion of the rice husk ash in a rubber matrix were charactered by scanning and transmission electron microscopy, respectively.The mechanical properties of the composites were experimentally studied. The surface energy and the interaction between rice husk ash particles can be reduced by surface modification of rice husk ash with a rare earth coupling agent, which reduces the agglomeration of rice husk ash in both liquid and rubber matrices and enhances the interactions between rice husk ash and the rubber phase, and thus results in improved mechanical properties for the resulting rice husk ash/natural rubber composite. The modulus of the composites will increase as the loading level of modified rice husk ash increases. A maximum tensile strength of 25.96 MPa for the composites can be obtained when the modified rice husk ash loading level is 4%.

Reducing process of sinter in COREX shaft furnace and influence of sinter proportion on reduction properties of composite burden

In order to reduce the materials cost of COREX ironmaking process,sinter has been introduced into the composite burden in China.This work explored the reducing process of sinter in COREX shaft furnace to clarify its reduction properties change and then the effect of sinter proportion on metallurgical performance of composite burden was investigated.The results show that the reducing process of sinter in COREX shaft furnace was basically same with that in blast furnace but sinter seems like breaking faster.Under reducing condition simulated COREX shaft furnace,sinter possessed the worst reduction degradation index(RDI)and undifferentiated reduction index(RI)compared with pellet and iron ore lumps.Macroscopic and microscopic mineralogy changes indicated that sinter presents integral cracking while pellet and lump ore present surface cracking,and no simple congruent relationship exists between cracks of the burden and its ultimate reduction degradation performance.The existence of partial metallurgical performance superposition between composite and single ferrous burden was confirmed.RDI_(+6.3)≥70%and RDI_(+3.15)≥80%were speculated as essential requirements for the composite burden containing sinter in COREX shaft furnace.

The metabolomics variations among rice, brown rice, wet germinated brown rice, and processed wet germinated brown rice

Germination and processing are always accompanied by significant changes in the metabolic compositions of rice. In this study, polished rice(rice), brown rice, wet germinated brown rice(WGBR), high temperature and pressure-treated WGBR(WGBR-HTP), and low temperature-treated WGBR(WGBR-T18) were enrolled. An untargeted metabolomics assay isolated 6 122 positive ions and 4 224 negative ions(multiple difference ≥1.2 or ≤0.8333, P<0.05, and VIP≥1) by liquid chromatography-mass spectrum. These identified ions were mainly classified into three categories, including the compounds with biological roles, lipids, and phytochemical compounds. In addition to WGBR-T18 vs. WGBR, massive differential positive and negative ions were revealed between rice of different forms. Flavonoids, fatty acids, carboxylic acids, and organoxygen compounds were the dominant differential metabolites. Based on the Kyoto Encyclopedia of Genes and Genomes(KEGG) database, there 7 metabolic pathways(phenylalanine/tyrosine/tryptophan biosynthesis, histidine metabolism, betalain biosynthesis, C5-branched dibasic acid metabolism, purine metabolism, zeatin biosynthesis, and carbon metabolism) were determined between brown rice and rice. Germination changed the metabolic pathways of porphyrin and chlorophyll, pyrimidine, and purine metabolisms in brown rice. In addition, phosphonate and phosphinate metabolism, and arachidonic acid metabolism were differential metabolic pathways between WGBR-HTP and WGBR-T18. To sum up, there were obvious variations in metabolic compositions of rice, brown rice, WGBR, and WGBR-HTP. The changes of specific metabolites, such as flavonoids contributed to the antioxidant, anti-inflammatory, anti-cancer, and immunomodulatory effects of GBR. HTP may further improve the nutrition and storage of GBR through influencing specific metabolites, such as flavonoids and fatty acids.

Synthesis and Characterization of Advanced Red Mud and MWCNTs Based EMI Shielding Material via Ceramic Processing

For the first time in the world advanced multi layered Red Mud and MWCNTs (ARMC) based EMI shielding material has been developed at CSIR-AMPRI, Bhopal. Red mud provides oxides of titanium and iron as precursor and the MWCNTs provides electrical conductivity characteristics necessary for making desired EMI shielding materials. The novel process involves unique designing of chemical compositions and mineralogical phases of red mud, MWCNTs together with appropriate additive and solvent which results in the simultaneous and synergistic chemical reactions among various constituents thereby forming tailored precursor powder. Further, the ceramic processing of tailored precursor powder in appropriate environment enables formation of advanced ARMC shielding material having a variety of ceramic phases with multi elemental compositions and multi layered crystal structures. The synthesized material was characterized by various techniques namely XRD, PL, FESEM, EDXA. The reflection loss (R. L.) of the sample was calculated based on the measured complex permittivity and permeability. The advanced ARMC material with thickness t = 1.5 mm showed a minimum R. L. of -35.5 Db at 14.0 GHz with a response band width of 1.8 GHz. Thus, the developed advanced ARMC material acts as a good EMI wave absorber.

Digital Twin Modeling and Simulation Optimization of Transmission Front and Middle Case Assembly Line

As the take-off of China’s macro economy,as well as the rapid development of infrastructure construction,real estate industry,and highway logistics transportation industry,the demand for heavy vehicles is increasing rapidly,the competition is becoming increasingly fierce,and the digital transformation of the production line is imminent.As one of themost important components of heavy vehicles,the transmission front andmiddle case assembly lines have a high degree of automation,which can be used as a pilot for the digital transformation of production.To ensure the visualization of digital twins(DT),consistent control logic,and real-time data interaction,this paper proposes an experimental digital twin modeling method for the transmission front and middle case assembly line.Firstly,theDT-based systemarchitecture is designed,and theDT model is created by constructing the visualization model,logic model,and data model of the assembly line.Then,a simulation experiment is carried out in a virtual space to analyze the existing problems in the current assembly line.Eventually,some improvement strategies are proposed and the effectiveness is verified by a new simulation experiment.

A comparative corrosion behavior of Mg,AZ31 and AZ91 alloys in 3.5%NaCl solution

The corrosion behavior of Mg,AZ31 and AZ91 has been evaluated in 3.5%NaCl solution using weight loss,electrochemical polarization and impedance measurements.Corrosion rate derived from the weight losses demonstrated the occurrence of steeply fast corrosion reaction on AZ91 alloy after three hours of immersion,indicating the start of galvanic corrosion.An increase of corrosion rate with immersion time was also observed for AZ31 but with lesser extent than AZ91 alloy.Whereas Mg metals showed a decrease of corrosion rate with immersion time,suggesting the formation of a protective layer on their surfaces.In contrast,the corrosion current density(I_(corr))derived from the Tafel plots,exhibited their corrosion resistances in order of Mg>AZ91>AZ31.Electrochemical charge transfer resistance(R_(ct))and double layer capacitance measured by electrochemical impedance spectroscopy(EIS),are well in accordance with the measured I_(corr).EIS measurements with time and microstructural examination of the corroded and uncorroded samples are helpful in elucidation of results measured by electrochemical polarization.

Semi analytical modeling of springback in arc bending and effect of forming load

The analytical model for springback in arc bending of sheet metal can serve as an excellent design support.The amount of springback is considerably influenced by the geometrical and the material parameters associated with the sheet metal.In addition,the applied load during the bending also has a significant influence.Although a number of numerical techniques have been used for this purpose,only few analytical models that can provide insight into the phenomenon are available.A phenomenological model for predicting the springback in arc bending was proposed based on strain as well as deformation energy based approaches.The results of the analytical model were compared with the published experimental as well as FE results of the authors,and the agreement was found to be satisfactory.

Slurry wear characteristics of zinc-based alloys： Effects of sand content of slurry, silicon addition to alloy system and traversal distance

这调查处理在泥浆上与标本和泥浆作文以及遍历距离的效果相关的观察穿基于锌的合金的反应。合金的作文被把 4% 硅加到它改变。泥浆作文通过在被推迟在的 060% 的范围改变沙粒子的集中被改变(液体) 电解质。电解质包含了集中的硫的酸在水的 10 L 溶解了的 4 g 钠氯化物和 5 mL。泥浆穿测试在 15500 km 的遍历距离范围上以 7.02 m/s 的速度被进行。wear 率开始与遍历距离增加了，达到了最大值并且不管标本和测试环境，此后减少了。然而， wear 率山峰比液体唯一的媒介在加沙环境的液体是不太突出的。进一步，在液体唯一的媒介的 wear 率山峰在包含泥浆的沙比那座出现在更短的遍历距离。到电解质的沙粒子的增加把样品的 wear 率归结为取决于泥浆的沙集中的 5%15% 。而且，中介(40%) 沙内容导致了最大值穿率什么时候与相比在加沙媒介的液体。然而，这最大值是静止的不到在里面液体唯一的媒介。包含更高受不了的合金的硅比当在液体唯一的媒介测试了时，免费合金取样的硅穿率。相反，而混合回答在包含 60% 沙的泥浆被注意，趋势加 20% 和 40% 沙环境在液体逆行。在后者盒子中，当一个相反的趋势在更长的遍历距离被观察时，硅的存在开始证明有害。样品的 wear 反应在试验性的条件的一个给定的集合以他们象硅和占优势的材料移动机制一样的 microconstituents 的特定的特征被讨论。合金的观察行为也通过他们的影响表面和表面下的区域的特征进一步被证实。

Next-Generation Intelligent MXene-Based Electrochemical Aptasensors for Point-of-Care Cancer Diagnostics

Delayed diagnosis of cancer using conventional diagnostic modalities needs to be addressed to reduce the mortality rate of cancer.Recently,2 D nanomaterial-enabled advanced biosensors have shown potential towards the early diagnosis of cancer.The high surface area,surface functional groups availability,and excellent electrical conductivity of MXene make it the 2 D material of choice for the fabrication of advanced electrochemical biosensors for disease diagnostics.MXene-enabled electrochemical aptasensors have shown great promise for the detection of cancer biomarkers with a femtomolar limit of detection.Additionally,the stability,ease of synthesis,good reproducibility,and high specificity offered by MXene-enabled aptasensors hold promise to be the mainstream diagnostic approach.In this review,the design and fabrication of MXene-based electrochemical aptasensors for the detection of cancer biomarkers have been discussed.Besides,various synthetic processes and useful properties of MXenes which can be tuned and optimized easily and efficiently to fabricate sensitive biosensors have been elucidated.Further,futuristic sensing applications along with challenges will be deliberated herein.

Molecular Structures and Mechanical Properties of Microbe Rapid Coagulation Natural Rubber

In this work,molecular structures,dynamic mechanical properties and glass transition temperatures of microbe coagulated natural rubber（NR） samples were analyzed by using pyrolysis gas chromatography-mass spectrometry（py-GC/MS）,rubber process analyzer（RPA） and dynamic mechanical thermal analysis（DMA）.And the cross-linked network structures and mechanical properties of the corresponding NR vulcanizates were further determined by using nuclear magnetic resonance（NMR） crosslink density spectrometer（XLDS-15） and universal testing machines.The results show that NR raw rubber produced by rapidly coagulated with microorganism exhibits a simple molecular structure composition and good dynamic mechanical properties,and the corresponding NR vulcanizates possess the aggregation structure of high cross-linked density,a high glass transition temperature of-61.5 ℃ and high mechanical properties（tensile strength reaches 25.2 MPa）,as compared with that coagulated with acetic acid.

Rapid Non-destructive Detection for Molds Colony of Paddy Rice Based on Near Infrared Spectroscopy

Near infrared spectrometer technology under a wavelength range of 918-1045 nm was used to rapidly detect paddy rice that was stored at 5℃, 15℃ and 25℃. A total of 121 paddy rice samples were collected from artificial infection with moulds to build the calibration models to calculate the total number colony of moulds based on the principal component regression method and multiple linear regression method. The results of statistical analysis indicated that multiple linear regression method was applicable to the detection of the total number colony of moulds. The correlation of calibration data set was 0.943. The correlation of prediction data set was 0.897. Therefore, the result showed that near infrared spectroscopy could be a useful instrumental method for determining the total number colony of moulds in paddy rice. The near infrared spectroscopy methodology could be applied for monitoring mould contamination in postharvest paddy rice during storage and might become a powerful tool for monitoring the safety of the grain.

Microstructure, mechanical properties and two-body abrasive wear behaviour of hypereutectic Al-Si-SiC composite

The microstructure,mechanical properties,and the effects of sliding distance and material removal mechanism on two-body abrasive wear behaviour of hypereutectic Al-Si-Si C composite and its matrix alloy were investigated.The hypereutectic Al-Si-Si C composite was prepared by stir casting route.The hardness,ultimate tensile strength and yield strength of the composite are increased by 17%,38%,and 30%respectively compared with those of the matrix alloy,while the elongation of the composite is decreased by 48%compared with that of the matrix alloy.The wear rate of the materials is increased with increasing the abrasive size and the applied load and does not vary with the sliding distance.The wear surfaces and wear debris of the materials were characterized by high-resolution field emission scanning electron microscopy(HR FESEM)and wear mechanism was analyzed for low and high load regimes.

Effect of Al-TiB master alloy addition on microstructure, wear and compressive deformation behaviour of aluminum alloys

Aluminum-10% TiB master alloy was added in various proportions in 7178 Al alloy in order to examine the effect of TiB on grain refinement, wear and compressive deformation of the later one. Microstructural characterization reveals that TiB particles act as grain refiners for primary base alloy and result in globular dendrites. It was observed that the wear resistance and strength of the alloy decreased when the master alloy addition increased beyond 20%, even though the dendrites become much finer and almost spherical in nature.

Effects of T6 heat treatment on mechanical, abrasive and erosive-corrosive wear properties of eutectic Al-Si alloy

The abrasive and erosive-corrosive properties of eutectic Al-Si （LM6） alloy were studied. Microstructural features of the alloy were altered by controlling the T6 heat treatment parameter, and their influence on hardness, strength and elongation, and response of the samples in erosion-corrosion and abrasion conditions were studied. Characteristics of the Al-Si alloy samples were compared with those of Al conventionally used in agricultural machineries. Fabrication of a typical component using the Al-Si alloy was also explored in order to understand the feasibility of using the alloy system for the envisaged applications. The study suggests the response of the samples in different conditions to be greatly influenced by parameters like chemical composition, microstructural features and applied load, traversal distance and test environment. The performance of even the as cast Al-Si alloy is far superior to that of the conventional Al samples, while the T6 heat treated Al-Si alloy shows improved performance. Accordingly, the as-cast as well as T6 heat treated Al-Si alloy has potential for applications in agriculture as a replacement for the conventionally used Al.

Alternative flat coil design for electromagnetic forming using FEM

Electromagnetic forming （EMF） is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils are generally used for electromagnetic forming of sheet metals. However, with this type of coil the central portion of the workpiece experiences marginal magnetic force. This leads to in-sufficient deformation at this portion and other problems like air entrapment. In this study, a conceptual design of flat coil was proposed for better distribution of magnetic forces over the workpiece. Comparative analysis of distribution of magnetic force, magnetic field and current density using the proposed and the existing coil designs were carried out using FEM. The result indicates that the proposed coil design produces comparatively better magnetic force distribution over the workpiece. Calculation of self-inductance of such coils was also carried out and was compared with FE simulation.

Mitochondrial transplantation ameliorates hippocampal damage following status epilepticus

Background:Hippocampal damage caused by status epilepticus(SE)can bring about cognitive decline and emotional disorders,which are common clinical comorbidities in patients with epilepsy.It is therefore imperative to develop a novel therapeutic strat-egy for protecting hippocampal damage after SE.Mitochondrial dysfunction is one of contributing factors in epilepsy.Given the therapeutic benefits of mitochondrial replenishment by exogenous mitochondria,we hypothesized that transplantation of mitochondria would be capable of ameliorating hippocampal damage following SE.Methods:Pilocarpine was used to induced SE in mice.SE-generated cognitive de-cline and emotional disorders were determined using novel object recognition,the tail suspension test,and the open field test.SE-induced hippocampal pathology was assessed by quantifying loss of neurons and activation of microglia and astrocytes.The metabolites underlying mitochondrial transplantation were determined using metabonomics.Results:The results showed that peripheral administration of isolated mitochon-dria could improve cognitive deficits and depressive and anxiety-like behaviors.Exogenous mitochondria blunted the production of reactive oxygen species,pro-liferation of microglia and astrocytes,and loss of neurons in the hippocampus.The metabonomic profiles showed that mitochondrial transplantation altered multiple metabolic pathways such as sphingolipid signaling pathway and carbon metabolism.Among potential affected metabolites,mitochondrial transplantation decreased levels of sphingolipid(d18:1/18:0)and methylmalonic acid,and elevated levels of D-fructose-1,6-bisphosphate.Conclusion:To the best of our knowledge,these findings provide the first direct ex-perimental evidence that artificial mitochondrial transplantation is capable of amelio-rating hippocampal damage following SE.These new findings support mitochondrial transplantation as a promising therapeutic strategy for epilepsy-associated psychiat-ric and cognitive disorders.

Strain rate sensitivity of closed cell aluminium fly ash foam

With the increasing use of metal foams in various engineering applications, investigation of their dynamic behaviour under varying strain rate is necessary. Closed cell aluminium fly ash foam developed through liquid metallurgy route was investigated for its stress--strain behaviour at different strain rates ranging from 700 s^-1 to 1950 s^-1. The numerical model of split Hopkinson pressure bar （SHPB） was simulated using commercially available finite element code Abaqus/Explicit. Validation of numerical simulation was carried out using available experimental and numerical results. Full scale stress--strain curves wez＇e developed for various strain rates to study the effect of strain rate on compressive strength and energy absorption. The results showed that the closed cell aluminium fly ash foam is sensitive to strain rate.

Microstructures and Mechanical Properties of Nb-Ti Bearing Hot-rolled TRIP Steels

Nb-Tihot-rolled TRIP-assisted steel with high plasticity and appropriate volume percentage of retained austenite based on fine ferrite grain have been developed in the experiment. The test results showed that niobium tend to exist in solution state in matrix with less precipitation, and niobium-titanium could be precipitated in form of （Nb, Ti）C or （Nb, Ti） （C, N）, which play an important role in increasing yield strength （from 495 MPa to 610 MPa）. Besides, the retained austenite had a positive effect on improving the plasticity by transformation into martensite during tensile deformation.

Structure and Properties of Natural Rubber/Zinc Disorbate Composite

The natural rubber/zinc disorbate composite was prepared by the in situ formation of zinc disorbate from zinc oxide and sorbic acid in natural rubber. The structure variations of fillers during mixing and vulcanization processes were studied by X-ray diffraction(XRD) and Fourier-transform infrared spectroscopy(FTIR). The effects of zinc disorbate amount on processing performance and glass transition temperature(Tg) of compounds and the mechanical properties of vulcanizates were also determined. The XRD and FTIR analyses results indicate that the zinc disorbate is formed from the reaction of zinc oxide and sorbic acid during the mixing procedure followed by graft copolymerizing with NR molecules to form composite networks during vulcanization, which is initiated by dicumyl peroxide. Thus the mechanical properties of NR-based composite are increased significantly and Tg shifted towards to higher temperature.