Assessing the corrosion protection property of coatings loaded with corrosion inhibitors using the real-time atmospheric corrosion monitoring technique

The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.

I-DCGAN and TOPSIS-IFP:A simulation generation model for radiographic flaw detection images in light alloy castings and an algorithm for quality evaluation of generated images

The intelligent detection technology driven by X-ray images and deep learning represents the forefront of advanced techniques and development trends in flaw detection and automated evaluation of light alloy castings.However,the efficacy of deep learning models hinges upon a substantial abundance of flaw samples.The existing research on X-ray image augmentation for flaw detection suffers from shortcomings such as poor diversity of flaw samples and low reliability of quality evaluation.To this end,a novel approach was put forward,which involves the creation of the Interpolation-Deep Convolutional Generative Adversarial Network(I-DCGAN)for flaw detection image generation and a comprehensive evaluation algorithm named TOPSIS-IFP.I-DCGAN enables the generation of high-resolution,diverse simulated images with multiple appearances,achieving an improvement in sample diversity and quality while maintaining a relatively lower computational complexity.TOPSIS-IFP facilitates multi-dimensional quality evaluation,including aspects such as diversity,authenticity,image distribution difference,and image distortion degree.The results indicate that the X-ray radiographic images of magnesium and aluminum alloy castings achieve optimal performance when trained up to the 800th and 600th epochs,respectively.The TOPSIS-IFP value reaches 78.7%and 73.8%similarity to the ideal solution,respectively.Compared to single index evaluation,the TOPSIS-IFP algorithm achieves higher-quality simulated images at the optimal training epoch.This approach successfully mitigates the issue of unreliable quality associated with single index evaluation.The image generation and comprehensive quality evaluation method developed in this paper provides a novel approach for image augmentation in flaw recognition,holding significant importance for enhancing the robustness of subsequent flaw recognition networks.

Microstructure evolution and enhanced fatigue behavior in the Mg-10Li-5Zn-0.5Er alloys micro-alloyed with Yb

In this paper,(0.2-1 wt%)Yb was added to improve the tensile properties and high-cycle fatigue behavior of the as-cast and as-extruded Mg-10Li-5Zn-0.5Er alloys.It is found that Yb mainly affects the mechanical properties of the alloy by changing the grain size,type and morphology of the second phases.Yb mainly exists in the formation of Mg_(2)Yb and Mg-Zn-Yb phases in the metallographic structure.With the addition of Yb,the grains are refined and these Yb-containing phases replace the large-sized MgLiZn phase to be enriched at the grain boundaries.While the addition of excess Yb reduces the number of small-sized MgLiZn phases in the grain,thus reducing the alloys’mechanical performance.After extrusion,the small-sized MgLiZn phase is refined and the number increases,which effectively improves the tensile and fatigue strength of the alloy.The fatigue strength is mainly affected by the number and morphology of the second phase,positively correlated with the strength.Balanced in grain size and number and size of second phases,the extruded alloy with 0.2Yb added exhibits excellent mechanical properties with the yield strength,ultimate tensile strength and elongation of 292 MPa,303 MPa and 11.7%,and an fatigue strength of 130 MPa.

The interface structure and property of magnesium matrix composites:A review

Magnesium matrix composites have garnered significant attention in recent years owing to their exceptional lightweight properties and notable potential in various engineering applications.The interface generally acts as a“bridge”between the matrix and reinforcement,playing crucial roles in critical processes such as load transfer,failure behavior,and carrier transport.A deep understanding of the interfacial structures,properties,and effects holds paramount significance in the study of composites.This paper presents a comprehensive review of prior researches related to the interface of Mg matrix composites.Firstly,the different interfacial structures and interaction mechanisms encompassing mechanical,physical,and chemical bonding are introduced.Subsequently,the interfacial mechanical properties and their influence on the overall properties are discussed.Finally,the paper addresses diverse interface modification methods including matrix alloying and reinforcement surface treatment.

Knowledge Graph Based Method for Tracing Quality of Aerospace Products

Nowadays,the internal structure of spacecraft has been increasingly complex.As its“lifeline”,cables require extensive manpower and resources for manual testing,and it is challenging to quickly and accurately locate quality problems and find solutions.To address this problem,a knowledge graph based method is employed to extract multi-source heterogeneous cable knowledge entities.The method utilizes the bidirectional encoder representations from transformers(BERT)network to embed word vectors into the input text,then extracts the contextual features of the input sequence through the bidirectional long short-term memory(BiLSTM)network,and finally inputs them into the conditional random field(CRF)network to predict entity categories.Simultaneously,by using the entities extracted by this model as the data layer,a knowledge graph based method has been constructed.Compared to other traditional extraction methods,the entity extraction method used in this study demonstrates significant improvements in metrics such as precision,recall and an F1 score.Ultimately,employing cable test data from a particular aerospace precision machining company,the study has constructed the knowledge graph based method in the field to achieve visualized queries and the traceability and localization of quality problems.

Effect of grain size on high-temperature stress relaxation behavior of fine-grained TC4 titanium alloy

In order to analyze the effect of grain size on stress relaxation(SR) mechanism,the SR tests of TC4 alloy with three kinds of grain size were performed in a temperature range of 650-750℃.A modified cubic delay function was used to establish SR model for each grain size.A simplified algorithm was proposed for calculating the deformation activation energy based on classical Arrhenius equation.The grain size distribution and variation were observed by microstructural methods.The experimental results indicate that smaller grains are earlier to reach the relaxation limit at the same temperature due to lower initial stress and faster relaxation rate.The SR limit at 650℃ reduces with decreasing grain size.While the effect of grain size on SR limit is not evident at 700 and 750℃ since the relaxation is fully completed.With the increase of grain size,the deformation activation energy is improved and SR mechanism at 700℃ changes from grain rotation and grain boundary sliding to dislocation movement and dynamic recovery.

An Optimal Feed Interpolator Based on G^2 Continuous Bézier Curves for High-Speed Machining of Linear Tool Path

A numerical control (NC) tool path of digital CAD model is widely generated as a set of short line segments in machining. However, there are three shortcomings in the linear tool path, such as discontinuities of tangency and curvature, huge number of line segments, and short lengths of line segments. These disadvantages hinder the development of high speed machining. To smooth the linear tool path and improve machining efficiency of short line segments, this paper presents an optimal feed interpolator based on G^2 continuous Bézier curves for the linear tool path. First, the areas suitable for fitting are screened out based on the geometric characteristics of continuous short segments (CSSs). CSSs in every area are compressed and fitted into a G^2 Continuous Bézier curve by using the least square method. Then a series of cubic Bézier curves are generated. However, the junction between adjacent Bézier curves is only G^0 continuous. By adjusting the control points and inserting Bézier transition curves between adjacent Bézier curves, the G^2 continuous tool path is constructed. The fitting error is estimated by the second-order Taylor formula. Without iteration, the fitting algorithm can be implemented in real-time environment. Second, the optimal feed interpolator considering the comprehensive constraints (such as the chord error constraint, the maximum normal acceleration, servo capacity of each axis, etc.) is proposed. Simulation and experiment are conducted. The results shows that the proposed method can generate smooth path, decrease the amount of segments and reduce machining time for machining of linear tool path. The proposed research provides an effective method for high-speed machining of complex 2-D/3-D profiles described by short line segments.

Supervised descent method for weld pool boundary extraction during fiber laser welding process

In order to obtain a high-quality weld during the laser welding process, extracting the characteristic parameters of weld pool is an important issue for automated welding. In this paper, the type 304 austenitic stainless steel is welded by a 5 kW high-power fiber laser and a high-speed camera is employed to capture the topside images of weld pools. Then we propose a robust visual-detection approach for the molten pool based on the supervised descent method. It provides an elegant framework for representing the outline of a weld pool and is especially efficient for weld pool detection in the presence of strong uncertainties and disturbances. Finally, welding experimental results verified that the proposed approach can extract the weld pool boundary accurately, which will lay a solid foundation for controlling the weld quality of fiber laser welding process.

Microstructure and mechanical properties of as-cast Mg-8Li-xZn-yGd(x=1,2,3,4;y=1,2) alloys

The as-cast Mg-8 Li-xZn-yGd(x=1 2, 3,4;y=1,2;wt.%)alloys were prepared in a vacuum induction furnace and their microstructure and mechanical properties were investigated. The results show that the increase of Zn content results in the volume fraction of W-phase(Mg3 Zn3 Gd2) increasing while that of Mg3 Gd phase decreasing. The strength of Mg-8 Li-xZn-1 Gd alloys is improved with the increase of Zn content,which is ascribed to the second phase strengthening of fine strip-like W-phase and the solid solution strengthening of Zn element.For Mg-8 Li-4 Zn-yGd alloys,the increase of Gd content leads to the appearance of coarse and discontinuous net-like W-phase, which decreases the strength. The Mg-8 Li-4 Zn-1 Gd alloy exhibits an optimum comprehensive performance with the yield strength, ultimate tensile strength and elongation of 154.7 MPa, 197.0 MPa and 12.4%, respectively. In addition,the aging behavior of the typical alloys was also investigated.

Mg-10Gd-3Y-0.4Zr合金高温变形过程的修正本构模型研究

为了研究Mg-10Gd-3Y-0.4Zr镁合金在高温变形过程中的流变行为,在573^773 K温度范围和0.001^1.0 s^(-1)应变速率范围内进行了热压缩实验。实验结果表明,流变应力随着温度的升高和应变速率的降低而降低。流变应力的变化与应变变化有关,建立了考虑应变补偿的改进Arrhenius本构方程。然而,具有应变补偿的Arrhenius模型在低温和高应变速率下显示出与真实应力-应变曲线的明显偏差。误差分析表明,Arrhenius模型中的材料参数不仅与应变有关,还与应变速率和变形温度有关。因此,通过将修正模型中的计算应力与实验应力进行比较,考虑高温压缩过程中材料参数与成形参数之间的关系,建立了修正的Arrhenius本构模型。

Effect of bonding temperature and heat treatment on microstructure and mechanical property of Mg−6Gd−3Y alloy vacuum diffusion bonded joints

Diffusion bonding of as-cast Mg−6Gd−3Y magnesium alloy was carried out at temperatures of 400−480℃ with bonding pressure of 6 MPa for 90 min.Diffusion bonded joints were solution treated at 495℃ for 14 h and then aged at 200℃ for 30 h.Microstructures and mechanical properties of joints were analyzed.The results showed that rare earth elements and their compounds gathering at bonding interface hindered the grain boundary migration crossing bonding interface.Tensile strength of as-bonded and as-solution treated joints increased firstly and then decreased with the bonding temperature increasing due to the combined effects of grain coarsening and solid-solution strengthening.As-bonded and solution-treated joints fractured at matrix except the joint bonded at 400℃,while aged joints fractured at bonding interface.The highest ultimate tensile strength of 279 MPa with elongation of 2.8%was found in joint bonded at 440℃ with solution treatment followed by aging treatment.

Microstructural evolution and mechanical performance of cast Mg−3Nd−0.2Zn−0.5Zr alloy with Y additions

This work investigated the effects of different Y additions(0,1.5,3.0 and 4.5 wt.%)on the microstructural evolution and mechanical performance of cast Mg−3Nd−0.2Zn−0.5Zr alloy.The results show that as the Y content increases,the key secondary phases in as-cast alloys change from the Mg_(12)Nd type to the Mg_(24)Y_(5) type.Meanwhile,the number density of Zn−Zr particles in the grains of as-quenched alloys gradually decreases.HAADF-STEM observations of peak-aged samples reveal that element Y is greatly enriched in the globularβ¢precipitates,leading to a significantly increased volume fraction and promoted precipitation kinetics ofβ¢precipitates,resulting in enhanced strength of the alloy.Tensile tests reveal that,with the addition of 4.5 wt.%Y,the yield strength of the base alloy is substantially increased by 88 and 61 MPa after being aged at 200 and 225°C under peak-aged conditions,respectively.

Microstructure and mechanical properties of C/C composite joint brazed with Ni-based filler

The novel Ni-based brazing filler was used to join C/C composites.When brazing temperature increased from 1080 to 1100°C,the wetting angle decreased from 23°to 14°,and the brazing filler had good wettability on the surface of C/C composites.The brazing seam of the brazed joint consisted of Ni(s,s)and Cr_(3)C_(2) phases.As brazing temperature increased,lots of Cr_(3)C_(2) phases were generated at the bonding interface,and the thick reaction layer was formed.When brazing temperature was 1120°C,the shear strength of C/C joint reached the maximum value of 31.5 MPa.The fracture path extended in the C/C matrix close to the bonding interface.

Numerical simulation study on monoblock casting process of ultra-slender structural components and experimental validation

Substrate, a typical ultra-slender aluminum alloy structural components with a large aspect ratio and complex internal structure, was traditionally manufactured by re-assembly and sub-welding. In order to realize the monoblock casting of the substrate, the Pro/E software was utilized to carry out three-dimensional(3D) modeling of the substrate casting, and the filling and solidification processes were calculated, as well as the location and types of casting defects were predicted by the casting simulation software Anycasting. Results of the filling process simulation show that the metal liquid is distributed into each gap runner evenly and smoothly. There is no serious vortex phenomenon in the mold cavity, and the trajectory of the virtual particles is clear. Results of the solidification process simulation show that shrinkage cavities mainly appear at the junction of gap runners and the rail surface of the substrate. The average deformation is 0.6 mm in X direction, 3.8 mm in Y direction, and 8.2 mm in Z direction. Based on the simulation results, the casting process of the substrate was optimized, and qualified castings were successfully produced, which will provide a reference for the casting process design of other ultraslender aluminum alloy structural components.

New design principles for the bath towards chromate-and crack-free conversion coatings on magnesium alloys

Cracking and low thickness are major obstacles to the high corrosion performance of conversion coating on magnesium alloy.In this work,the ratio of total acidity to p H(TA/p H)was applied as an indicator,and new principles regarding the design of conversion bath were proposed.The treatment bath should be composed of species that can be categorized into two groups:the first group of species that react with Mg substrate to increase the local p H at the interface;the second group that precipitate and contributes to the growth of coating.The species belong to second group exists in a supersaturated state and its precipitation process is almost independent on the reactions of the species in first group.By this way,a thick and crack-free two-layered conversion coating is obtained.Moreover,the nature of the adjustment of TA/p H and the roles of the oxidizing agent and catalyst were discussed.

Formation and growth of precipitates in a Mg-7Gd-5Y-1Nd-2Zn-0.5Zr alloy aged at 200℃

Crystal structures,growth characteristics,and transformation of the precipitates in a Mg-7Gd-5Y-1Nd-2Zn-0.5Zr(wt.%)alloy aged at 200℃for various durations were investigated using transmission electron microscopy(TEM)and high-angle annular dark-field scanning transmission electron microscopy(HAADF-STEM).A detailed Mg-Gd type precipitation sequence for Mg-Gd-Y-Nd-Zn alloys was proposed as follows:supersaturated solid solution→solute clusters→zigzag GP zones+β''(I)→β'→β'+protrusions/joints→pre-β_(1)→β_(1)→β.Solute clusters formed in the early stage of aging consisted of one or more rare-earth(RE)/Zn-rich atomic columns with different configura-tions.RE/Zn-rich solute clusters grew into zigzag GP zones andβ''(I)as aging time extending.The paired-zigzag GP zones might grow up to beβ'precipitates directly.In the peak-and plat-aging stages,the number of solute clusters in the matrix decreased until they disappeared,and most existed as zigzag arrays and super hexagons.Protrusions formed at the end ofβ'at an angle of 120°,then grew into joints when two differentβ'variants encountered together.Protrusions/joints comprise zigzag arrays,super-hexagons,β'F,β''(II),β_(T),and hybrid structures rich in solute atoms,and act as catalysts for the growth of theβ'variants.Largerβ'grow by joints consumption while smallerβ'precipitates dissolve to form joints.β_(1)precipitates essentially evolve from pre-β_(1)precipitates,with four-point diamond structures formed by RE/Zn atomic substitution and atomic migration based on the originalα-Mg structure.

Microstructural evolution of Mg-14Gd-0.4Zr alloy during compressive creep

The present work reports the creep behavior and microstructural evolution of the sand-cast Mg-14Gd-0.4Zr alloy(wt.%) prepared by the differential pressure casting machine. Their compressive creep tests at 250 ℃ were performed under various applied stresses(i.e., 60, 80 and100 MPa). Among them, the sand-cast Mg-14Gd-0.4Zr samples examined under 250 ℃/80 MPa for 39 and 95 h, respectively, were chosen to systemically analyze their creep mechanisms using high-angle annular dark field-scanning transmission electron microscopy(HAADF-STEM).The obtained results showed that the enhancement of creep resistance can be mainly attributed to the coherent β' and β'_F phases with an alternate distribution, effectively impeding the basal dislocations movement. However, with the creep time increasing, the fine β'+β'_F precipitate chains coarsened and transformed to semi-coherent β_1 phase and even to large incoherent β phase(surrounded by precipitate-free areas) in grain interiors. The precipitate-free zones(PFZs) at grain boundaries(GBs) were formed, and they could expand during creep deformation. Apart from the main cross-slip of basal and prismatic dislocations, type dislocations were activated and tended to distribute near the GBs. The aforementioned phenomena induced the stress concentrations, consequently leading to the increment of the creep strain.

Development and Application of Ti-based Alloy Casting Technologies in the Field of Aerospace

Ti-based alloys have been widely applied in the aerospace field,owing to their outstanding performance.Precision casting can be used to make integrated near-net-shape components with complex thin-walled structures,which will further promote the engineering application of Ti-based alloys. In this paper,the research progress of Tibased alloys,e. g.,high-temperature Ti-based alloys,high-strength Ti-based alloys,TiAl-based alloys,Ti-based matrix composites,and their precision casting technologies are reviewed. In addition,the development directions of Tibased alloys are presented based on the application status of Ti-based alloys in the aerospace field.

Effect of Isothermal Forging on the Microstructure and Mechanical Properties of Mg-8Gd-3Y-0.5Zr Alloy

Aiming at the problems of poor plastic forming ability,narrow forging temperature range,and strain rate sensitivity of rare earth magnesium alloys,a study on the microstructure and mechanical properties of Mg-8Gd-3Y-0.5Zr alloy with different isothermal forging processes is carried out.The microstructure and properties of the alloy in the as-cast,isothermal forged,and post-aging states after forging are studied with optical microscope(OM),scanning electron microscope(SEM),and tensile testing.The results show that significant dynamic recrystallization occurs during the isothermal forging process,a fine equiaxed grain structure is formed,and the mechanical properties of the alloy are greatly improved.When the isothermal forging temperature is 460℃ and the strain rate is 0.02 s^(-1),the alloy structure performance is the best,the room temperature tensile yield strength(TYS)is 218 MPa,the ultimate tensile strength(UTS)is 299 MPa,and the fracture elongation(FE)is 19.2%.When the alloy is post-forging artificial aged,theα-Mg matrix is dispersed,the Mg_5(Gd,Y)phase is precipitated,the UTS of the alloy is increased to 392 MPa,and the FE is reduced to 12.0%.

Lightweight Design of Spaceborne CFRP Rigid Antenna Reflector

In order to overcome the shortcoming of space-borne rigid antenna reflector made of carbon fiber reinforced plastic(CFRP)skins with aluminum honeycomb sandwich(SAHS)structure,a new type of full CFRP skin plus rib(SPR)structure ring-focused parabolic surface antenna reflector with the size of 2.5 m×1.9 m is designed.Under the condition that the original caliber,surface type,and interface remain unchanged,the main influence factors are designed and controlled.First,from the perspective of high stiffness,lightweight,and easy to form,a finite element simulation software is used to analyze and optimize the layout of the rib,the cross-sectional shape of the rib,the size of the rib,and the matching of the size and the coefficients of thermal expansion(CTEs)of the rib and the skin.Second,two structures are prepared by the autoclave molding process.Third,the weight and the surface precision root mean square(RMS)value are measured.The results show that the fundamental frequency of the SPR structure is 142.2 Hz,which is 3.5 Hz higher;the number of the new structural parts is reduced by 40%,and the forming process is greatly simplified.The total weight of the new structure is 11.9 kg,lighter 42.5%,indicating that the weight loss is obvious.The RMS value is 0.15 mm,which is slightly lower 0.01 mm but satisfies the accuracy requirement not greater than 0.3 mm.It is proved that the SPR structure reflector is a superior structure of the lightweight spaceborne antenna reflector.