Introduction of ZnO,Sn,and P promoters in CuO/CeO_(2) catalysts for improved production of dimethyldichlorosilane in the Rochow-Müller reaction

Developing an efficiently supported Cu-based catalyst with promoters to substitute the existing non-supported Cu-based catalysts is highly desirable to the Rochow-Müller reaction. Using a simple ball-milling method and CeO_(2) support, we prepared a high-performance CuO-ZnO-P-Sn/CeO_(2) catalyst by integrating highly dispersed multicomponent promoters of ZnO, Sn, and P with the active component CuO. This catalyst shows a significantly enhanced dimethyldichlorosilane selectivity because these promoters can substantially increase the Cu+ content and the formation of an active CuxSi phase. This work provides a new approach to efficiently designing Cu-based catalysts for the Rochow-Müller reaction.

Dual single-atom Ce-Ti/MnO_(2)catalyst enhances low-temperature NH_(3)-SCR performance with high H_(2)O and SO_(2)resistance

Mn-based catalysts have exhibited promising performance in low-temperature selective catalytic reduction of NOx with NH_(3)(NH_(3)-SCR).However,challenges such as H_(2)O-or SO_(2)-induced poisoning to these catalysts still remain.Herein,we report an efficient strategy to prepare the dual single-atom Ce-Ti/MnO_(2)catalyst via ball-milling and calcination processes to address these issues.Ce-Ti/MnO_(2)showed better catalytic performance with a higher NO conversion and enhanced H_(2)O-and SO_(2)-resistance at a lowtemperature window(100−150°C)than the MnO_(2),single-atom Ce/MnO_(2),and Ti/MnO_(2)catalysts.The in situ infrared Fourier transform spectroscopy analysis confirmed there is no competitive adsorption between NOx and H_(2)O over the Ce-Ti/MnO_(2)catalyst.The calculation results showed that the synergistic interaction of the neighboring Ce-Ti dual atoms as sacrificial sites weakens the ability of the active Mn sites for binding SO_(2)and H_(2)O but enhances their binding to NH_(3).The insight obtained in this work deepens the understanding of catalysis for NH_(3)-SCR.The synthesis strategy developed in this work is easily scaled up to commercialization and applicable to preparing other MnO_(2)-based single-atom catalysts.

Engineering oxygen vacancies and localized amorphous regions in CuO-ZnO separately boost catalytic reactivity and selectivity

Generating different types of defects in heterogeneous catalysts for synergetic promotion of the reactivity and selectivity in catalytic reactions is highly challenging due to the lack of effective theoretical guidance.Herein,we demonstrate a facile strategy to introduce two types of defects into the CuO-ZnO model catalyst,namely oxygen vacancies(OVs)induced by H2 partial reduction and localized amorphous regions(LARs)generated via the ball milling process.Using industrially important Rochow–Müller reaction as a representative,we found OVs predominantly improved the target product selectivity of dimethyldichlorosilane,while LARs significantly increased the conversion of reactant Si.The CuO-ZnO catalyst with optimized OVs and LARs contents achieved the best catalytic property.Theoretical calculation further revealed that LARs promote the generation of the Cu3Si active phase,and OVs impact the electronic structure of the Cu3Si active phase.This work provides a new understanding of the roles of different catalyst defects and a feasible way of engineering the catalyst structure for better catalytic performances.

Porous bimetallic Pt-Fe nanocatalysts for highly efficient hydrogenation of acetone

Porous Pt-Fe bimetallic nanocrystals have been synthesized via self-assembly and can effectively facilitate the synthesis of 2-propanol from acetone. The bimetallic catalyst has three--dimensional channels and shows turnover frequencies （TOFs） of up to 972 h^-1 for a continuous process more than 50 h. Preliminary mechanistic studies suggest that the high reactivity is related to the interface consisting of a bimetallic Pt-Fe alloy and Fe2O3-x. An understanding of real catalytic behavior and the catalytic mechanism based on model systems has been shown to help fabricate an improved Pt/Fe3O4 catalyst with increased activity and lifetime which has great potential for large-scale industrial applications.

One-dimensional Cu-based catalysts with layered Cu-Cu20-CuO walls for the Rochow reaction

A series of copper catalysts with a core-shell or tubular structure containing various contents of Cu, Cu2O, and CuO were prepared via controlled oxidation of Cu nanowires （NWs） and used in the synthesis of dimethyldichlorosilane （M2） via the Rochow reaction. The Cu NWs were prepared from copper （Ⅱ） nitrate using a solution-based reduction method. The samples were characterized by X-ray diffraction, thermogravimetric analysis, temperature-programmed reduction, X-ray photoelectron spectroscopy, transmission electron microscopy, and scanning electron microscopy. It was found that the morphology and composition of the catalysts could be tailored by varying the oxidation temperature and time. During the gradual oxidation of Cu NWs, the oxidation reaction inflated on the outer surface and gradually developed into the bulk of the NWs, leading to the formation of catalysts with various structures and layered compositions, e.g., Cu NWs with surface Cu2O, ternary Cu-Cu2O-CuO core-shell NWs, binary Cu2O-CuO nanotubes （NTs）, and single CuO NTs. Among these catalysts, ternary Cu-Cu2O-CuO core-shell NWs exhibited superior M2 selectivity and Si conversion in the Rochow reaction. The enhanced catalytic performance was mainly attributed to improved mass and heat transfer resulting from the peculiar heterostructure and the synergistic effect among layered components. Our work indicated that the catalytic property of Cu-based nanoparticles can be improved by carefully controlling their structures and compositions.

Rambutan-like hierarchically heterostructured CeO2-CuO hollow microspheres： Facile hydrothermal synthesis and applications

Hierarchically heterostructured hollow spheres are of great interest for a wide range of applications owing to their unique structural features and properties. However, the fabrication of well-defined hollow spheres with highly specific morphology for mixed transition metal oxides on a large scale remains challenging. In this work, uniform rambutan-like heterostructured CeO2~CuO hollow microspheres with numerous copper-ceria interfacial sites and nanorods and nanoparticles as building blocks are prepared via a facile hydrothermal method followed by calcination. Importantly, this approach can be readily scaled up and is applicable to the synthesis of various CuO-based mixed metal oxide complex hollow spheres. The as-prepared CeO2-CuO hollow rambutans exhibit superior performance both as electrode materials for supercapacitors and as Cu-based catalysts for the Rochow reaction, mainly due to the small primary nanoparticle constituents, high surface area, and formation of numerous interior heterostructures.

Oxygen-doped carbon host with enhanced bonding and electron attraction abilities for efficient and stable SnO_2/carbon composite battery anode

The coupling between electrochemically active material and conductive matrix is vitally important for high efficiency lithium ion batteries （LIBs）. By introducing oxygen groups into the nanoporous carbon framework, we accom- plish sustainably enhanced electrochemical performance for a SnO2/carbon LIB. 2-5 nm SnO2 nanoparticles are hydro- thermally grown in different nanoporous carbon frameworks, which are pristine, nitrogen- or oxygen-doped carbons. Compared with pristine and nitrogen-doped carbon hosts, the SnO2/oxygen-doped activated carbon （OAC） composite ex- hibits a higher discharge capacity of 1,122mAhg^-1 at 500 mA g^-1 after 320 cycles operation and a larger lithium storage capacity up to 680 mAhg-I at a high rate of 2,000 mA g^-1. The exceptional electrochemical performance originated from the oxygen groups, which could act as Lewis acid sites to attract electrons effectively from Sn during the charge process, thus accelerating reversible conversion of Sn to SnO2. Meanwhile, SnO2 nanoparticles are effectively bonded with carbon through such oxygen groups, thus preventing the electrochemical sintering and maintaining the cycling stability of the SnO2/OAC composite anode. The high electrochemical performance, low biomass cost, and facile preparation renders the SnO2/OAC composites a promising candidate for anode materials.

Partially charged single-atom Ru supported on ZrO_(2) nanocrystals for highly efficient ethylene hydrosilylation with triethoxysilane

Homogeneous noble metal catalysts used in alkene hydrosilylation reactions to manufacture organosilicon compounds commercially often suffer from difficulties in catalyst recovering and recycling,undesired disproportionation reactions,and energyintensive purification of products.Herein,we report a heterogeneous 0.5Ruδ+/ZrO_(2) catalyst with partially charged single-atom Ru(0.5 wt.%Ru)supported on commercial ZrO_(2) nanocrystals synthesized by the simple impregnation method followed by H2 reduction.When used in the ethylene hydrosilylation with triethoxysilane to produce the desired ethyltriethoxysilane,0.5Ruδ+/ZrO_(2) showed excellent catalytic performance with the maximum Ru atom utilization and good recyclability,even superior to homogeneous catalyst(RuCl3·H2O).Structural characterizations and density functional theory calculations reveal the atomic dispersion of the active Ru species and their unique electronic properties distinct from the homogeneous catalyst.The reaction route over this catalyst is supposed to follow the typical Chalk-Harrod mechanism.This highly efficient and supported singleatom Ru catalyst has the potential to replace the current homogeneous catalyst for a greener hydrosilylation industry.

A general bottom-up synthesis of CuO-based trimetallic oxide mesocrystal superstructures for efficient catalytic production of trichlorosilane

Mesocrystals, the non-classical crystals with highly ordered nanoparticle superstructures, have shown great potential in many applications because of their newly collective properties. However, there is still a lack of a facile and general synthesis strategy to organize and integrate distinct components into complex mesocrystals, and of reported application for them in industrial catalytic reactions. Herein we report a general bottom-up synthesis of CuO-based trimetallic oxide mesocrystals (denoted as CuO-M1Ox-M2Oy, where M1 and M2 = Zn, In, Fe, Ni, Mn, and Co) using a simple precipitation method followed by a hydrothermal treatment and a topotactic transformation via calcination. When these mesocrystals were used as the catalyst to produce trichlorosilane (TCS) via Si hydrochlorination reaction, they exhibited excellent catalytic performance with much increased Si conversion and TCS selectivity. In particular, the TCS yield was increased 19-fold than that of the catalyst-free process. The latter is the current industrial process. The efficiently catalytic property of these mesocrystals is attributed to the formation of well-defined nanoscale heterointerfaces that can effectively facilitate the charge transfer, and the generation of the compressive and tensile strain on CuO near the interfaces among different metal oxides. The synthetic approach developed here could be applicable to fabricate versatile complicated metal oxide mesocrystals as novel catalysts for various industrial chemical reactions.

Converting industrial waste contact masses into effective multicomponent copper-based catalysts for the Rochow process

In this work, we report a simple and inexpensive approach to synthesize effective multicomponent Cu-Cu2O-CuO catalysts for the Rochow process from industrial waste contact masses （WCMs）. WCMs from the organosilane industry were treated with acid followed by reduction with metallic iron powder. The obtained copper powder was then subjected to controlled oxidation in air at different temperatures, followed by ball milling. The orthogonal array approach was applied to optimize this process, and the stirring speed and pH were found to significantly affect the leaching ratio and copper yield, respectively. When used for the Rochow process, the optimized ternary Cu-Cu2O-CuO catalyst greatly enhanced the dimethyldichlorosilane selectivity and Si conversion compared with Cu-Cu2O-CuO catalysts prepared without ball milling, bare Cu catalysts, and Cu-Cu2O-CuO catalysts with different compositions. This could be attributed to their small particle size and the strong synergistic effect among the multiple components in the catalyst with the optimized composition.