研究基于Euler网格的有限体积法(Finite volume method,FVM)模拟三维大变形非稳态铝型材挤压过程的基本理论和关键技术,应用C语言编制程序求解速度场、温度场等物理场量,并利用运动界面追踪技术——流体体积(Volume of fluid,VOF)方法...研究基于Euler网格的有限体积法(Finite volume method,FVM)模拟三维大变形非稳态铝型材挤压过程的基本理论和关键技术,应用C语言编制程序求解速度场、温度场等物理场量,并利用运动界面追踪技术——流体体积(Volume of fluid,VOF)方法捕捉材料流动前沿。采用“移动的网格”处理计算区域边界的移动问题,实现对真实物理过程的数值模拟,并将模拟结果与比较成熟的商品化有限元软件DEFORM-3D的模拟结果进行对比,表明所建立的有限体积法模拟模型有效、可靠。结果对比表明,FVM模型的模拟结果更符合实际,证明有限体积法比有限元法更适合大变形挤压过程模拟。展开更多
To study the effect of some parameters, such as, length and fraction of glass fiber (GF), and the fraction of maleic anhydride grafted polypropylene (PP-g-MAH), on the mechanical properties of glass fiber reinforced p...To study the effect of some parameters, such as, length and fraction of glass fiber (GF), and the fraction of maleic anhydride grafted polypropylene (PP-g-MAH), on the mechanical properties of glass fiber reinforced polypropylene (GF/PP) composites, tensile tests, bending tests and impact tests were conducted. Scanning electron microscope (SEM) was used to characterize the fracture mechanisms of the composites. The results show that, compared with 3 mm GF, 9 mm GF can significantly improve the strength of the composite better. Addition of PP-g-MAH, a kind of grafting agent, into the PP-30% LGF composite can result in a better mechanical properties because of the strengthening of the bonding interface between the matrix and the fiber. When the mass fraction of GF is 30% and the PP-g-MAH fraction is 6%, the mechanical properties of the composite are the best.展开更多
Porthole die extrusion method is used to produce hollow aluminum profile. Due to the complexity of the porthole die structure and the material flow, it is very difficult to get ideal profile products with the firstly ...Porthole die extrusion method is used to produce hollow aluminum profile. Due to the complexity of the porthole die structure and the material flow, it is very difficult to get ideal profile products with the firstly designed die structure. Finite volume numerical simulation was used to analyze the extrusion process of a hollow profile with porthole die and the problem of non-uniform material flow was found. Optimization was made to the originally designed die to solve the problem. Lower load, reasonable seaming location and even extruded forepart with uniform material flow in the optimized die extrusion were obtained. Guidelines to porthole die design were given and it is also concluded that finite volume method with Eulerian description avoids mesh regeneration and is suitable to numerical simulation of severe deformation processes, such as profile extrusion.展开更多
文摘研究基于Euler网格的有限体积法(Finite volume method,FVM)模拟三维大变形非稳态铝型材挤压过程的基本理论和关键技术,应用C语言编制程序求解速度场、温度场等物理场量,并利用运动界面追踪技术——流体体积(Volume of fluid,VOF)方法捕捉材料流动前沿。采用“移动的网格”处理计算区域边界的移动问题,实现对真实物理过程的数值模拟,并将模拟结果与比较成熟的商品化有限元软件DEFORM-3D的模拟结果进行对比,表明所建立的有限体积法模拟模型有效、可靠。结果对比表明,FVM模型的模拟结果更符合实际,证明有限体积法比有限元法更适合大变形挤压过程模拟。
基金Funded by National Natural Science Foundation of China(Nos.51705295,51778351)the Science and Technology Project for the Universities of Shandong Province (No.J16LA58)Shandong University of Science and Technology Research Fund (No.2018 TDJH101)
文摘To study the effect of some parameters, such as, length and fraction of glass fiber (GF), and the fraction of maleic anhydride grafted polypropylene (PP-g-MAH), on the mechanical properties of glass fiber reinforced polypropylene (GF/PP) composites, tensile tests, bending tests and impact tests were conducted. Scanning electron microscope (SEM) was used to characterize the fracture mechanisms of the composites. The results show that, compared with 3 mm GF, 9 mm GF can significantly improve the strength of the composite better. Addition of PP-g-MAH, a kind of grafting agent, into the PP-30% LGF composite can result in a better mechanical properties because of the strengthening of the bonding interface between the matrix and the fiber. When the mass fraction of GF is 30% and the PP-g-MAH fraction is 6%, the mechanical properties of the composite are the best.
基金Project(50425517) supported by National Science Foundation for Distinguished Young Scholars of ChinaProject(50375087) supported by the Natural Science Foundation of ChinaProject(Q2004f01) supported by Natural Science Foundation of Shandong Province, China
文摘Porthole die extrusion method is used to produce hollow aluminum profile. Due to the complexity of the porthole die structure and the material flow, it is very difficult to get ideal profile products with the firstly designed die structure. Finite volume numerical simulation was used to analyze the extrusion process of a hollow profile with porthole die and the problem of non-uniform material flow was found. Optimization was made to the originally designed die to solve the problem. Lower load, reasonable seaming location and even extruded forepart with uniform material flow in the optimized die extrusion were obtained. Guidelines to porthole die design were given and it is also concluded that finite volume method with Eulerian description avoids mesh regeneration and is suitable to numerical simulation of severe deformation processes, such as profile extrusion.
