Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in ...Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.展开更多
An analysis with Fourier series on electric signals of meso-spray process of pulse MIG welding of aluminum shows many harmonic waves of different frequency in the signals, including the inherent high, low frequency el...An analysis with Fourier series on electric signals of meso-spray process of pulse MIG welding of aluminum shows many harmonic waves of different frequency in the signals, including the inherent high, low frequency elementary waves of short circuit and the harmonic waves from pulse current besides the noise signals of high frequency. The wavelet filtering with adjustable threshold is applied to study and handle the electric signals from meso-spray process of pulse MIG welding of aluminum, displaying a good solution on suppressing the noise in the signals.展开更多
基金Supported by Science and Technology Support Project of Tianjin Science and Technology Commission (No.10ZCKFGX3500)
文摘Holistic tin-plating on the outer conductor is one of the key processes in the manufacture of semi-flexible coaxial cable, which is widely applied to the third generation (3G) mobile communication system. However, in the traditional horizontal tin-plating process, disadvantages such as the pinhole defects and low productivity effect cannot be avoided. In this paper, a vertical tin-plating process was proposed to reduce the pinhole defects and improve the tincoating quality. Compared with the traditional horizontal tin-plating process, the immersion length was reduced from 300-400 mm to 10-100 mm and the tin-plating time was reduced from 7 s to 3 s in the proposed method. The experimental results indicate that immersion length and time are key parameters for the tin-plating quality. With this new tin-plating process, the experimental results show that the pinhole defects can be eliminated effectively by controlling the immersion depth below 100 mm and tin-plating time at 3 s. The thickness of tin-coating increased from not more than 5 μm to 12.3 μm with the proposed vertical tin-plating process. Meanwhile, the thickness of the intermetallic compounds (IMCs) layer between the tin-coating and copper wires was reduced from 3.26 μm to 0.62 μm if the immersion time decreased from 30 s to 1 s. Besides, a self-developed flux, which possesses a boiling point or decomposed temperature of active components over 300℃, exhibits a better efficiency in reducing the pinhole formation.
基金This project is supported by National Natural Science Foundation of China（59975068） and Science ＆ Technology Pillar Program of Tianjin（10ZCKFSF00200）.
文摘An analysis with Fourier series on electric signals of meso-spray process of pulse MIG welding of aluminum shows many harmonic waves of different frequency in the signals, including the inherent high, low frequency elementary waves of short circuit and the harmonic waves from pulse current besides the noise signals of high frequency. The wavelet filtering with adjustable threshold is applied to study and handle the electric signals from meso-spray process of pulse MIG welding of aluminum, displaying a good solution on suppressing the noise in the signals.
