Using general commercial software, a coupled thermo-mechanical plane strain larger deformation orthogonal cutting model is developed on the basis of updated Lagrangian formulation in this paper. The workpiece is oxyge...Using general commercial software, a coupled thermo-mechanical plane strain larger deformation orthogonal cutting model is developed on the basis of updated Lagrangian formulation in this paper. The workpiece is oxygen free high conductivity copper (OFHC copper), its flow stress is considered as a function of strain, strain rate and temperature to reflect its realistic changes in physical properties. In order to take into account the cutting edge radius effects of the single crystal diamond tool, rezoning technology is introduced into this simulation model. Diamond turning process is simulated from the initial stage to the steady stage of chip formation, and the distribution of temperature, equivalent stress, residual stress, strain rate and shear angle are obtained. The simulated principal force is compared with published experiment data and they are found to be in good agreement with each other, but poor for thrust force due to no consideration of elastic recovery for machined surface in the elastic-plastic material model.展开更多
Based on the development of a coupled thermo-mechanical plane strain large deformation orthogonal cutting model, the numerical simulation for elastic recovery process of ultra-precision machined surface of oxygen-free...Based on the development of a coupled thermo-mechanical plane strain large deformation orthogonal cutting model, the numerical simulation for elastic recovery process of ultra-precision machined surface of oxygen-free high-conductivity(OFHC) copper was performed. The simulation results indicate that the spring-back of machined surface is less than 10nm when the depth of cut reaches the same order of cutting edge radius. But with the decrement of cutting edge radius or depth of cut, the elastic recovery will reduce due to the decline of extrusion between diamond cutting tools edge and chip or machined surface.展开更多
文摘Using general commercial software, a coupled thermo-mechanical plane strain larger deformation orthogonal cutting model is developed on the basis of updated Lagrangian formulation in this paper. The workpiece is oxygen free high conductivity copper (OFHC copper), its flow stress is considered as a function of strain, strain rate and temperature to reflect its realistic changes in physical properties. In order to take into account the cutting edge radius effects of the single crystal diamond tool, rezoning technology is introduced into this simulation model. Diamond turning process is simulated from the initial stage to the steady stage of chip formation, and the distribution of temperature, equivalent stress, residual stress, strain rate and shear angle are obtained. The simulated principal force is compared with published experiment data and they are found to be in good agreement with each other, but poor for thrust force due to no consideration of elastic recovery for machined surface in the elastic-plastic material model.
文摘Based on the development of a coupled thermo-mechanical plane strain large deformation orthogonal cutting model, the numerical simulation for elastic recovery process of ultra-precision machined surface of oxygen-free high-conductivity(OFHC) copper was performed. The simulation results indicate that the spring-back of machined surface is less than 10nm when the depth of cut reaches the same order of cutting edge radius. But with the decrement of cutting edge radius or depth of cut, the elastic recovery will reduce due to the decline of extrusion between diamond cutting tools edge and chip or machined surface.
