A cylindrical coordinate measuring machine for the detection of large-size rotational parts is introduced. The measuring machine can simultaneously measure the geometrical dimensions, form and position errors of the i...A cylindrical coordinate measuring machine for the detection of large-size rotational parts is introduced. The measuring machine can simultaneously measure the geometrical dimensions, form and position errors of the inner and outer surfaces. Since the maximum length of the workpiece can reach 2 000 mm , it is difficult to be clamped and adjusted and easy to produce clamping error. The eccentricity can be up to 1.5 mm, which has an interaction effect with the probe mounting offset. We mainly study the probe offset of the measuring machine and the influence of the workpiece clamping error on the measurement. A method of controlling the offset of the measuring probe is proposed. The effect of the clamping error is eliminated through the space coordinate transformation of the workpiece axis, and the axis is fitted by the least square method. Finally, a common fixture can be realized to meet the clamping requirements of the workpiece.展开更多
文摘为深入研究管道环焊缝缺陷特性,需要相控阵检测系统提供完全控制激励信号参数和获得接收回波信号的特性,针对该问题设计了32个模拟通道,可接入128个阵元,数字化频率达到125 Msample/s的相控阵超声检测系统。采用流水线式延时实现小数倍延时,脉冲发射延时精度为2.5 ns;使用Master-Slave结构的管理方式,在硬件上合理分配资源,对回波数据进行线性插值,同时根据脉冲的延时方案对各通道的插值数据进行存储,实现高精度数字波束形成。使用Hilbert变换提取形成波束在FIR滤波器滤波前后的包络,得到滤波后信噪比提高了9.4 d B。对标准试块进行缺陷检测实验,实验表明在深度上缺陷定位的相对误差为1.7%,相对于现有系统检测精度提高了接近2倍。
基金National Natural Science Foundation of China(No.51375338)National Key R&D Program of China(No.2017YFF0108102)
文摘A cylindrical coordinate measuring machine for the detection of large-size rotational parts is introduced. The measuring machine can simultaneously measure the geometrical dimensions, form and position errors of the inner and outer surfaces. Since the maximum length of the workpiece can reach 2 000 mm , it is difficult to be clamped and adjusted and easy to produce clamping error. The eccentricity can be up to 1.5 mm, which has an interaction effect with the probe mounting offset. We mainly study the probe offset of the measuring machine and the influence of the workpiece clamping error on the measurement. A method of controlling the offset of the measuring probe is proposed. The effect of the clamping error is eliminated through the space coordinate transformation of the workpiece axis, and the axis is fitted by the least square method. Finally, a common fixture can be realized to meet the clamping requirements of the workpiece.
