高强度和低弹性模量Ti−Nb−Fe−Zr合金的显微组织和力学性能

将Zr添加到Ti−Nb−Fe合金中开发生物医用低模量、高强度β钛合金。采用电弧熔炼法制备Ti−12Nb−2Fe−(2,4,6,8,10)Zr(摩尔分数,%)铸锭,随后对其进行均匀化、冷轧和固溶处理。通过光学显微镜、X射线衍射和透射电子显微镜等技术分析合金的物相和显微组织。采用拉伸试验测定力学性能。结果表明,Zr和Fe在合金中具有显著的固溶强化效果,因此,所有合金的屈服强度和抗拉强度分别高于510 MPa和730 MPa。Zr对变形机制的影响较小,孪晶出现在所有变形合金中,且对强度和塑性有益。具有亚稳β相的Ti−12Nb−2Fe−(8,10)Zr合金表现出低弹性模量、高抗拉强度和良好的塑性,是生物医学植入物的合适候选材料。

Underlying slip/twinning activities of Mg-xGd alloys investigated by modified lattice rotation analysis

The inconsistencies regarding the fundamental correlation between Gd content and slip(twinning)activities of Mg alloys appeal further investigations.However,the traditional slip dislocations analysis by TEM is time-consuming,and that by SEM/EBSD cannot recognize the partial slip modes.These urge a more efficient and comprehensive approach to easily distinguish all potential slip modes occurred concurrently in alloy matrix.Here we report a modified lattice rotation analysis that can distinguish all slip systems and provide statistical results for slip activities in Mg alloy matrix.Using this method,the high ductility of Mg-Gd alloy ascribed to the enhanced non-basal slips,cross-slip,and postponed twinning activities by Gd addition is quantitatively clarified.

Grain refinement and weak-textured structures based on the dynamic recrystallization of Mg–9.80Gd–3.78Y–1.12Sm–0.48Zr alloy

We utilized electron backscatter diffraction to investigate the microstructure evolutions of a newly developed magnesium-rare earth alloy(Mg–9.80 Gd–3.78 Y–1.12 Sm–0.48 Zr)during instantaneous hot indirect extrusion.An equiaxed fine-grained(average grain size of 3.4±0.2μm)microstructure with a weak texture was obtained.The grain refinement was mainly attributed to the discontinuous dynamic recrystallization(DDRX)and continuous DRX(CDRX)processes during the hot indirect extrusion process.The twin boundaries formed during the initial deformation stage effectively increased the number of high angle grain boundaries(HAGBs),which provided sites for new grain nuclei,and hence,resulted in an improved DDRX process.Along with DDRX,CDRX processes characterized by low angle grain boundary(LAGB)networks were also observed in the grain interior due to effective dynamic recovery(DRV)at a relatively high temperature of 773 K and high strain rates.Thereafter,LAGB networks were transformed into HAGB networks by the progressive rotation of subgrains during the CDRX process.

Quasi-in-situ study on{10-12}twinning-detwinning behavior of rolled Mg-Li alloy in two-step compression(RD)-compression(ND)process

Twinning-detwinning(TDT)behavior in a strongly basal-textured Mg-Li alloy during two-step compression(RD)-compression(ND)process was investigated using quasi-in-situ EBSD.TDT behavior and TDT variants selection were statistically discussed with the loading path for the first time.Non-Schmid twinning behavior was observed in the first step compression,owing to the local stress fluctuations by neighboring twins;in contrast,Schmid’s law well predicted the detwinning variants selection.This asymmetrical TDT behavior was first investigated to date related with the strong basal texture and loading path.Besides,with the progress of compression,Schmid factors for twinning demonstrated a decreasing tendency;however,those for detwinning during the second step displayed an abnormally increasing trend,fundamentally stemming from prior twinning behavior.

Movement of Dislocations in the Sub-Surface of a Polycrystalline Metal by Cavitation Peening Observed by Transmission Electron Microscopy

The impact produced when cavitation bubbles collapse can be utilized to modify surfaces in the same way as shot peening and it is called cavitation peening (CP). CP is one of a number of surface modification techniques used to improve the fatigue strength of metallic materials by introducing compressive residual stress. Although it has been shown by an X-ray diffraction method that CP decreases the micro-strain related to dislocations in the sub-surface of a polycrystalline material, the mechanism for this decrease is unclear. In this paper, the movement of dislocations by CP was observed using transmission electron microscopy (TEM).

Effect of mechanical ball milling on the electrical and powder bed properties of gas-atomized Ti-48Al-2Cr-2Nb and elucidation of the smoke mechanism in the powder bed fusion electron b eam melting process

Smoke is unexpected powder-splashing caused by electrostatic force and is one of the main problems hindering the process stability and applicability of the powder bed fusion electron beam(PBF-EB)tech-nology.In this study,mechanical stimulation was suggested to suppress smoke of gas-atomized(GA)Ti-48Al-2Cr-2Nb powder using Al_(2)O_(3) and WC ball milling.The deformation mechanism of the GA powder depending on the ball milling media was discussed based on the developed particle morphology distribu-tion map and contact mechanics simulation.It was revealed that the rapid decrement of flowability and packing density after WC ball milling owing to the formation of angular fragments by the brittle fracture.The variation of surface and electrical properties by mechanical stimulation was investigated via XPS,TEM,and Impedance analysis.The electrical resistivity of the ball-milled powders gradually decreased with increasing milling duration,despite the increased oxide film thickness,and the capacitive response disappeared in Al-60 and WC-30 via metal-insulator transition.This could be due to the accumulation of strain and defects on the oxide film via mechanical stimulation.The smoke mechanism of ball-milled powders was discussed based on the percolation theory.In the smoke experiment,smoke was more suppressed for WC-10 and WC-20 than that for Al-40 and Al-50,respectively,despite the longer charge dissipation time.This could be due to the high probability of contact with conductive particles.For the Al-60 and WC-30 powders,smoke was further restricted by the formation of a percolation cluster with metal-like electrical conductivity.We believe that this study will contribute to a better understanding of the smoke mechanism and process optimization of the PBF-EB.

High-temperature ultra-strength of dual-phase Re_(0.5)MoNbW(TaC)_(0.5) high-entropy alloy matrix composite

The dual-phase Re_(0.5)MoNbW(TaC)_(0.5) composite,consisting of refractory body-centered cubic(BCC)highentropy alloy and carbide with many fine eutectic structures,was successfully synthesized by arc melting.The phase stability,high-temperature mechanical properties and strengthening mechanism of the ascast composite were studied.The microstructure of the composite remained stable after annealing at 1300℃for 168 h.It exhibited remarkably high-temperature strength,yield strength~901 MPa,and true ultimate compressive strength~1186 MPa at 1200℃.The BCC phase and carbide exhibited a semi-coherent interface with good bonding after severe deformation at 1200℃.The dipolar dislocation walls in BCC phase,restricted dynamic interaction between defects in carbide,and the pinning effect of semi-coherent interface offered effective strengthening effects.

Role of slip and {10-12} twin on the crystal plasticity in Mg-RE alloy during deformation process at room temperature

The deformation mechanism of slips and twins has a considerable influence on the plasticity of magnesium alloys. However, the roles of slips and twins in the room-temperature deformation of Mg-rare earth(Mg-RE) alloys with high contents of rare earth elements is rarely investigated. Here, the microstructural evolution and deformation mechanism of an aged Mg-5 Y-2 Nd-3 Sm-0.5 Zr alloy during uniaxial compression at room temperature were systematically investigated using in-situ electron-backscattered diffraction and transmission electron microscopy. The results indicated that in the early stage of deformation, the Mg-RE alloy was mainly controlled by the slip of dislocations in the basal plane and the coordinated c-axis strain of the {10-12} twin. With an increase in the strain, the grain orientation became more suitable for the initiation of pyramidal Ⅱ dislocations in the later stage of deformation;these dominated the deformation mechanism. In the twin evolution of the Mg-RE alloy, there were three types of twin-twin interaction behaviors:(i) single twin variant 'parallel' structure,(ii) single twin variant 'cross' structure, and(iii) multi twin variant 'cross' structure. In addition, three types of twin-grain boundary interaction behaviors were summarized:(i) twin 'refracting through' grain boundary,(ii) twin'parallel through' grain boundary, and(iii) twin 'fusing through' grain boundary, which are expected to act as new means and solutions for the twin strengthening of magnesium alloys.

Quantitative analysis of work hardening and dynamic softening behaviors of Cu-6 wt pct Ag binary alloy based on true stress vs strain curves

The work hardening and dynamic softening behaviors of Cu-6 wt pct Ag binary alloy were studied by hot compression tests under temperature range of 700-850℃ at strain rates of 0.01-10s-1.The critical conditions for the onset of dynamic recrystallization （DRX） were determined based on the conventional strain hardening rate curves （dσ/dε versus σ）.The progress of DRX was analyzed by constructing a model of volume fraction of DRX based on flow curves.The strain rate sensitivity （SRS） and activation volume V were calculated.The results show that the DRX almost can happen under all deformation conditions even at high Z deformations where dynamic recovery （DRV） is the main softening mechanism.The DRX fraction curves can well predict the DRX behavior.The strain has significant effects on SRS at the strain rates of 0.01s-1 and 10s-1 which are mainly due to off-equilibrium saturation of dislocation storage and annihilation while the effects of the temperature on the SRS are based on the uniformity of microstructure distribution.The formation of ＂forest＂ of dislocation is contributed to the low activation volume V＊（about 168b3） which is independent of Z values at the initial deformation.The cross-slip due to dislocation piled up beyond the grain boundaries or obstacles is related to the low activation volume under the high Z deformation conditions at high strain （ε=0.6） while the fine DRX grains coarsed is the main reason for the high activation volume at low Z under the same strain conditions.

Isothermal γ →ε phase transformation behavior in a Co-Cr-Mo alloy depending on thermal history during electron beam powder-bed additive manufacturing

Powder bed fusion with electron beam(PBF-EB),allows Co-Cr-Mo(CCM) implants with patientcustomization to be fabricated with high quality and complex geometry.However,the variability in the properties of PBF-EB-built CCM alloy,mainly due to the lack of understanding of the mechanisms that govern microstructural heterogeneity,brings limitations in extensive application.In this study,the microstructural heterogeneity regarding the γ-fcc→ε-hcp phase transformation was characterized.The phase transformation during PBF-EB was analyzed depending on the thermal history that was elucidated by the numerical simulation.It revealed that isothermal γ→ε transformation occurred during the fabrication.Importantly,the difference in γ/ε phase distribution was a result of the thermal history determining which method phase transformation was taking place,which can be influenced by the PBF-EB process parameters.In the sample with a low energy input(Earea=2.6 J/mm2),the martensitic transformation was dominant.As the building height increased from the bottom,the e phase fraction decreased.On the other hand,in the sample with a higher energy input(Earea=4.4 J/mm2),the ε phase fo rmed via diffusional-massive transformation and only appea red in a short range of the lower part away from the bottom.

Effects of the aluminum concentration on twin boundary motion in pre-strained magnesium alloys

We investigated the effects of Al concentration on the reciprocated motion of twin boundaries in pre-strained Mg-Al-Zn alloys through a combination of applied compression and tension,in-situ electron-backscattering diffraction observations,and high-angle annular dark-field scanning transmission electron microscopy observations.The twin growth was restricted by increased Al concentration,which resulted in the occurrence of smaller-sized twins.The reverse motion of twin boundaries was also restricted,resulting in the formation of higher fractions of secondary twins and 2–5°boundaries during reverse tension.The secondary twins and 2–5°boundaries mainly contributed to the increased ultimate tensile strength of the pre-strained Mg alloys.This effect is more significant in Mg alloys with larger pre-compression.Moreover,the increased amount of the Al solute atoms,rather than the precipitates,mainly contributed to the increased strengthening effect on the twin boundary motion.Our research contributes to development of high-strength Mg alloys by stabilizing twin boundaries.