The microstructural evolution during friction stir welding(FSW) has long been studied only using one single welding parameter. Conclusions were usually made based on the final microstructure observation and hence were...The microstructural evolution during friction stir welding(FSW) has long been studied only using one single welding parameter. Conclusions were usually made based on the final microstructure observation and hence were one-sided. In this study, we used the "take-action" technique to freeze the microstructure of an Al-Mg-Si alloy during FSW, and then systematically investigated the microstructures along the material flow path under different tool rotation rates and cooling conditions. A universal characteristic of the microstructural evolution including four stages was identified, i.e. dynamic recovery(DRV), dislocation multiplication, new grain formation and grain growth. However, the dynamic recrystallization(DRX)mechanisms in FSW depended on the welding condition. For the air cooling condition, the DRX mechanisms were related to continuous DRX associated with subgrain rotation and geometric DRX at high and low rotation rates, respectively. Under the water cooling condition, we found a new DRX mechanism associated with the progressive lattice rotation resulting from the pinning of the second-phase particles.Based on the analyses of the influencing factors of grain refinement, it was clearly demonstrated that the delay of DRV and DRX was the efficient method to refine the grains during FSW. Besides, ultra-high strain rate and a short duration at high temperatures were the key factors to produce an ultrafine-grained material.展开更多
An accurate constitutive equation is essential to understanding the flow behavior of B4C/A1 compos-ites during the hot deformation. However, the constitutive equations developed previously in literature are generally ...An accurate constitutive equation is essential to understanding the flow behavior of B4C/A1 compos-ites during the hot deformation. However, the constitutive equations developed previously in literature are generally for low strain rate deformation. In the present work, we modified the general consti-tutive equation and take the high strain rate correction into account. The constitutive equation for a 31 vol.% B4Cp/6061AI composite was constructed based on the flow stresses measured during isothermal hot compression at temperatures ranging from 375 to 525 ℃ and strain rates from 0.01 to 10 s^-1. The experimental flow stresses were corrected by considering temperature-dependent Arrhenius factor. The modified equation was then verified by using DEFORM-3D finite element analysis to simulate the exper-imental hot compression process. The results show that the modified equation successfully predicts flow stress, load-displacement, and the temperature rise. This helps to optimize the hot deformation process, and to obtain desirable properties, such as reduced porosity and homogenous particle distribution in B4C/AI composites.展开更多
基金supported by the National Natural Science Foundation of China under Grant Nos.51331008,51471171 and U1760201
文摘The microstructural evolution during friction stir welding(FSW) has long been studied only using one single welding parameter. Conclusions were usually made based on the final microstructure observation and hence were one-sided. In this study, we used the "take-action" technique to freeze the microstructure of an Al-Mg-Si alloy during FSW, and then systematically investigated the microstructures along the material flow path under different tool rotation rates and cooling conditions. A universal characteristic of the microstructural evolution including four stages was identified, i.e. dynamic recovery(DRV), dislocation multiplication, new grain formation and grain growth. However, the dynamic recrystallization(DRX)mechanisms in FSW depended on the welding condition. For the air cooling condition, the DRX mechanisms were related to continuous DRX associated with subgrain rotation and geometric DRX at high and low rotation rates, respectively. Under the water cooling condition, we found a new DRX mechanism associated with the progressive lattice rotation resulting from the pinning of the second-phase particles.Based on the analyses of the influencing factors of grain refinement, it was clearly demonstrated that the delay of DRV and DRX was the efficient method to refine the grains during FSW. Besides, ultra-high strain rate and a short duration at high temperatures were the key factors to produce an ultrafine-grained material.
基金financially supported by the National Natural Science Foundation of China(Grant No.U1508216)
文摘An accurate constitutive equation is essential to understanding the flow behavior of B4C/A1 compos-ites during the hot deformation. However, the constitutive equations developed previously in literature are generally for low strain rate deformation. In the present work, we modified the general consti-tutive equation and take the high strain rate correction into account. The constitutive equation for a 31 vol.% B4Cp/6061AI composite was constructed based on the flow stresses measured during isothermal hot compression at temperatures ranging from 375 to 525 ℃ and strain rates from 0.01 to 10 s^-1. The experimental flow stresses were corrected by considering temperature-dependent Arrhenius factor. The modified equation was then verified by using DEFORM-3D finite element analysis to simulate the exper-imental hot compression process. The results show that the modified equation successfully predicts flow stress, load-displacement, and the temperature rise. This helps to optimize the hot deformation process, and to obtain desirable properties, such as reduced porosity and homogenous particle distribution in B4C/AI composites.
