ZrN/Zr-N/Zr coatings were deposited on H13 steel by close field unbalanced magnetron sputtering ion plating (CFUBMSIP) technique. The effect of two main parameters such as OEM and bias voltage for the CFUBMSIP proce...ZrN/Zr-N/Zr coatings were deposited on H13 steel by close field unbalanced magnetron sputtering ion plating (CFUBMSIP) technique. The effect of two main parameters such as OEM and bias voltage for the CFUBMSIP process on the microstructure, mechanical properties and impact fatigue behavior of the coatings was investigated. The results indicate that with OEM increasing from 55% to 65% the surface particles size of the coatings increases while it remains almost similar when the bias voltage changes from 60 to 75 V. An aggregation of the particles occurs on the coatings surface, with further increasing the OEM and bias voltage to 75% and 90 V, respectively. The coatings show a columnar grain structure and are mainly composed of two phases of ZrN and Zr. The coating hardness decreases with OEM value increasing and both the coating hardness and modulus go up with bias voltage. The coating deposited under OEM of 65% and bias voltage of 75 V shows the best impact fatigue property.展开更多
H13 steel was nitrided using a plasma surface alloying technique at the temperature of 570℃.The nitrided layers with different thicknesses and components were obtained by changing nitriding pressure.The microstructur...H13 steel was nitrided using a plasma surface alloying technique at the temperature of 570℃.The nitrided layers with different thicknesses and components were obtained by changing nitriding pressure.The microstructure and composition of the nitrided layers were evaluated by optical microscopy(OM)and X-ray diffraction(XRD).The wear properties of the nitrided layer against Al2O3 ball at room temperature using a ball-on-disc tribometer and against Si3N4 ball at elevated temperature using a HT-2001 abrasive wear test machine were investigated.The results show that the nitrided layers are composed of compound layer and diffusion layer at the pressure of 100 and 450 Pa.No obvious compound layer appears at pressure of 200 and 300 Pa.XRD analysis shows the nitrided layers are mainly composed ofε-Fe2-3N,γ'-Fe4N,α-Fe,Fe2O3 and Fe3O4 phases.The surface hardness of plasma nitrided H13 steel is about 1100HV0.050 doubled that of substrate.The room temperature friction coefficient of H13 steel is reduced and wear rate is decreased by nitriding at 200 and 300 Pa.Elevated temperature wear test indicates the nitrided H13 steel at the pressure of 100 Pa shows lower friction coefficient and wear rate which are reduced more than 6 times compared with that of H13 substrate.展开更多
基金Funded by the National Natural Science Foundation of China(No.50771070)the Shanxi Province Science and Technology Key Project(No.20120321017-03)
文摘ZrN/Zr-N/Zr coatings were deposited on H13 steel by close field unbalanced magnetron sputtering ion plating (CFUBMSIP) technique. The effect of two main parameters such as OEM and bias voltage for the CFUBMSIP process on the microstructure, mechanical properties and impact fatigue behavior of the coatings was investigated. The results indicate that with OEM increasing from 55% to 65% the surface particles size of the coatings increases while it remains almost similar when the bias voltage changes from 60 to 75 V. An aggregation of the particles occurs on the coatings surface, with further increasing the OEM and bias voltage to 75% and 90 V, respectively. The coatings show a columnar grain structure and are mainly composed of two phases of ZrN and Zr. The coating hardness decreases with OEM value increasing and both the coating hardness and modulus go up with bias voltage. The coating deposited under OEM of 65% and bias voltage of 75 V shows the best impact fatigue property.
基金National Natural Science Foundation of China(50771070)Scientific and Technological Development Project of Shanxi Province,China(20100321078-02)High Technology and Key Development Project of Ningbo,China(2009B10010)
文摘H13 steel was nitrided using a plasma surface alloying technique at the temperature of 570℃.The nitrided layers with different thicknesses and components were obtained by changing nitriding pressure.The microstructure and composition of the nitrided layers were evaluated by optical microscopy(OM)and X-ray diffraction(XRD).The wear properties of the nitrided layer against Al2O3 ball at room temperature using a ball-on-disc tribometer and against Si3N4 ball at elevated temperature using a HT-2001 abrasive wear test machine were investigated.The results show that the nitrided layers are composed of compound layer and diffusion layer at the pressure of 100 and 450 Pa.No obvious compound layer appears at pressure of 200 and 300 Pa.XRD analysis shows the nitrided layers are mainly composed ofε-Fe2-3N,γ'-Fe4N,α-Fe,Fe2O3 and Fe3O4 phases.The surface hardness of plasma nitrided H13 steel is about 1100HV0.050 doubled that of substrate.The room temperature friction coefficient of H13 steel is reduced and wear rate is decreased by nitriding at 200 and 300 Pa.Elevated temperature wear test indicates the nitrided H13 steel at the pressure of 100 Pa shows lower friction coefficient and wear rate which are reduced more than 6 times compared with that of H13 substrate.