比压对液态模锻铍青铜件组织和性能的影响

目的针对先铸坯再模锻方法工艺流程长、能耗高、成本高的缺点,将液态模锻工艺应用于铍青铜件的成形制造中,以提高零件的成形质量、降低成本和能耗。方法在工业生产条件下,对比研究了主要工艺参数比压对液态模锻铍青铜件试样拉伸性能、冲击性能、硬度及晶粒特征的影响规律。结果当液锻比压从40 MPa提高至80 MPa时,液锻铍青铜的晶粒尺寸可以细化至65μm以下,抗拉强度提高了150 MPa,伸长率由20%提高至40%,硬度和冲击韧性分别提高了35HBW和20 J/cm^(2)。结论液锻比压是影响铍青铜液锻件组织和性能的关键因素,随着液锻比压的增大,液锻铍青铜件晶粒被显著细化,强度、塑性、硬度和冲击韧性均得到显著提高。

钴铬钼合金股骨柄液态模锻的数值模拟

采用ProCAST软件对钴铬钼合金股骨柄液态模锻过程的温度场、速度场、收缩和气孔缺陷进行了数值模拟,研究了浇注温度、模具温度和液锻速度对铸件充型和凝固过程的影响。结果表明,充型过程中,金属液正面冲击型壁,在股骨柄颈部和头部形成紊流,有卷气的危险。凝固时间的最显著影响因素是模具温度,股骨柄头部顶端存在较大范围的氧化物富集区。可以通过在浇注前向模具型腔中通入惰性气体,在股骨柄前端设置排气槽及在其头部最高位置设置排气塞等措施,得到充型完整、无缩孔缩松的钴铬钼合金股骨柄。

Particle motion behavior during gasiication of foam carrier in lost foam-squeeze casting of 20%TiC/ZG270-500 composites

The particle motion behavior affects the distribution of particles in the metal matrix and finally determines the mechanical properties of the particle reinforced metal-matrix composites. To obtain a uniform distribution of TiC particles and excellent strengthening effect in 20%TiC/ZG270-500 composites fabricated by lost foam-squeeze casting(LFSC), the particle motion behavior in the gas gap and the conditions of the particles getting into the molten steel were investigated. The results show that the airflow velocity(v1) and TiC particle motion velocity(uP) change little with the pouring temperature(TP), increase with an increase in metal filling velocity(vP), ratios of cross sections of in-gate/orifice(AP/A0) and orifice/mould cavity(A0/A1), but the increase trend of u P is more intense. The airflow pressure(P1) changes little with TP and A0/A1, but increases with the increasing of vP and AP/A0. Besides, there is a critical velocity(+|3yLGcosθ/ρpdp|1/2) for the particles getting into the molten steel. The higher the particle motion velocity, the easier the particles get into the molten steel and the more uniform the distribution of the particles in the steel matrix. When TP = 1,873 K, vP = 30 mm·s-1, AP/A0 =10 and A0/A1 = 0.02 in this study, the biggest TiC particle motion velocity(20.59 m·s-1) can be gained, and the steel matrix with the most uniformly distributed TiC particles and fine grains are obtained.

挤压铸造高品质大型结构件

大型结构件的高品质整体成形是零件制造领域的难题。挤压铸造以整体流变补缩解决了重力铸造补缩效率低和收缩缺陷的问题,又以良好的流变充型能力突破了固态锻造技术设备能力的限制,成为大型结构件高品质整体成形制造的新选择。实践证明,使用专用涂料、铸造模具代替锻造模块并对模具温度进行有效调控是降低模具成本占比的有效途径。局部多点加压、复合挤压以及随流半固态挤压铸造都是显著降低设备投资、确保高品质成形的有效措施。