For simplified processing, micro parts are handled as linked parts. The length of the frame structure of these linked parts can change during a multi-stage production process especially when forming is included. Hence...For simplified processing, micro parts are handled as linked parts. The length of the frame structure of these linked parts can change during a multi-stage production process especially when forming is included. Hence, the positions of individual parts are not constant within the linkage. An individual referencing of the parts becomes necessary in each production step. In this paper, a visual high-speed on-line part referencing system is presented and analyzed. Especially, the trade-off between the highest possible feed velocity and the demand of high accuracy in micro production is taken into account. In addition to this general characterization application related testing with stepwise positioning is performed.展开更多
The mass production of plastic parts containing micro structures in optical quality requires molds with corresponding surface quality. These micro structured molds can be produced by UPC （ultra precision cutting）. T...The mass production of plastic parts containing micro structures in optical quality requires molds with corresponding surface quality. These micro structured molds can be produced by UPC （ultra precision cutting）. To produce a high surface quality the ultra precision machine spindles must be well balanced. It is not sufficient to balance the tools and the spindle separately. They have to be balanced while assembled to ensure the required balance quality grade better than G0.4. One possibility to decrease setup times and increase the quality of the spindle balancing is to enhance the unbalance induced vibrations and thus allowing better unbalance detection. In this paper a coupling system between the spindle and machine frame based on flexure joints is presented. The experimental setup provides two states： operational and setup. The operational state provides a high stiffness, whereas the setup state allows the spindle to vibrate along one degree of freedom, enhancing the vibrations created by the unbalance. The system is analyzed concerning its ability to restore the defined conditions in the operational state as well as its capability to enhance the detection of unbalances in the setup state.展开更多
文摘For simplified processing, micro parts are handled as linked parts. The length of the frame structure of these linked parts can change during a multi-stage production process especially when forming is included. Hence, the positions of individual parts are not constant within the linkage. An individual referencing of the parts becomes necessary in each production step. In this paper, a visual high-speed on-line part referencing system is presented and analyzed. Especially, the trade-off between the highest possible feed velocity and the demand of high accuracy in micro production is taken into account. In addition to this general characterization application related testing with stepwise positioning is performed.
文摘The mass production of plastic parts containing micro structures in optical quality requires molds with corresponding surface quality. These micro structured molds can be produced by UPC （ultra precision cutting）. To produce a high surface quality the ultra precision machine spindles must be well balanced. It is not sufficient to balance the tools and the spindle separately. They have to be balanced while assembled to ensure the required balance quality grade better than G0.4. One possibility to decrease setup times and increase the quality of the spindle balancing is to enhance the unbalance induced vibrations and thus allowing better unbalance detection. In this paper a coupling system between the spindle and machine frame based on flexure joints is presented. The experimental setup provides two states： operational and setup. The operational state provides a high stiffness, whereas the setup state allows the spindle to vibrate along one degree of freedom, enhancing the vibrations created by the unbalance. The system is analyzed concerning its ability to restore the defined conditions in the operational state as well as its capability to enhance the detection of unbalances in the setup state.
