Investigation of Interacting Mechanism between Film Cooling and Internal Cooling Structures of Turbine Blade

This paper presents three-dimensional numerical simulations with the established realizable k-εmodel to clarify the underlying and interacting mechanisms between the film cooling and the internal cooling.On the one hand,the effects of three different internal cooling channels,i.e.,smooth channel,continuous ribbed channel,and truncated ribbed channel,on the film cooling effectiveness and the discharge coefficients are investigated.On the other hand,the influences of three different film cooling holes,i.e.,cylindrical hole,two elliptical holes and two circular-to-elliptical holes,on the heat transfer performances and pressure loss of the internal cooling channel are revealed.Especially,the suction effects of the film cooling holes are analyzed through setting up baselines with only internal cooling channels.Results show that the placement of ribs in the internal channel has different influences on the film cooling effectiveness with respect to different hole shapes depending on the blowing ratio.The discharge coefficient of the film hole can be improved by introducing ribs to the internal channel.Suction of film hole is helpful for enhancing the heat transfer performance and reducing the pressure loss of the internal channel.Besides,ribs instead of the suction effect of film hole play a major role to enhance the heat transfer performance in the internal cooling channel.

Effects of plasma actuation and hole configuration on film cooling performance

In this paper,plasma actuators are arranged asymmetrically downstream the wall to improve film cooling performance.Effects of blowing ratio,hole configuration and applied voltage on flow characteristics and film cooling effectiveness were investigated numerically on a flat plate.Results show that highest film cooling effectiveness distribution is obtained both in the spanwise and streamwise directions under blowing ratio of 0.5.Average wall film cooling effectiveness of cylindrical hole increases by 251.9%under blowing ratio of 0.5 compared to that under blowing ratio of 1.5.The scale of the counter rotating vortex pairs(CRVP)from fan shaped hole and sister hole are significantly reduced compared to that from cylindrical hole.The console hole has an anti-counter rotating vortex pair(Anti-CRVP),which weakens the entrainment of the CRVP to the coolant air near the wall.Compared with the cylindrical hole,average wall film cooling effectivenesses for fan shaped hole,sister hole and console hole increase by 73.1%,97.5%and 119.9%.The adherent performance of the coolant air is enhanced after applying plasma actuator.The aerodynamic actuation of the plasma results in the rebound of the fluid close to the wall at 24 kV applied voltage.Average wall film cooling effectiveness of the console hole at 12 kV applied voltage is 10.6%higher than that without plasma.

Film cooling effects on the tip flow characteristics of a gas turbine blade

An experimental investigation of the tip flow characteristics between a gas turbine blade tip and the shroud was conducted by a pressure-test system and a particle image velocimetry(PIV)system.A three-times scaled profile of the GE-E3 blade with five film cooling holes was used as specimen.The effects on flow characteristics by the rim width and the groove depth of the squealer tip were revealed.The rim widths were(a)0.9%,(b)2.1%,and(c)3.0%of the axial chord,and the groove depths were(a)2.8%,(b)4.8%,and(c)10%of the blade span.Several pressure taps on the top plate above the blades were connected to pressure gauges.By a CCD camera the PIV system recorded the velocity field around the leading edge zone including the five cooling holes.The flow distributions both in the tip clearance and in the passage were revealed,and the influence of the inlet velocity was determined.In this work,the tip flow characteristics with and without film cooling were investigated.The effects of different global blowing ratios of M=0.5,1.0,1.3 and 2.5 were established.It was found that decreasing the rim width resulted in a lower mass flow rate of the leakage flow,and the pressure distributions from the leading edge to the trailing edge showed a linearly increasing trend.It was also found that if the inlet velocity was less than 1.5 m/s,the flow field in the passage far away from the suction side appeared as a stagnation zone.

Optimization of cooling structures in gas turbines:A review

Attempts for higher output power and thermal efficiency of gas turbines make the inlet temperature of turbine to be far beyond the material melting temperature.Therefore,to protect the airfoil in gas turbine from hot gas and eventually prolong the lifetime of the blade,internal and film cooling structures with better thermal performance and cooling effectiveness are urgently needed.However,the traditional way of proceeding involves numerous simulations,additional experiments,and separate trials.Optimization of turbine cooling structures is an effective way to achieve better structures with higher overall performances while considering the multiple objectives,disciplines or subsystems.In this context,this paper reviews optimization research works on film cooling structures and internal cooling structures in gas turbines by means of various optimization methods.This review covers the following aspects:(A)optimization of film cooling conducted on flat plates and on turbine blades or vanes;(B)optimization of jet impingement cooling structures;(C)optimization of rib shapes,dimple shapes,pin–fin arrays in the cooling channels;(D)optimization of U-bend shaped cooling channels,and internal cooling systems of turbine blades or vanes.The review shows that through a reliable and accurate optimization procedure combined with conjugate heat transfer analysis,higher overall thermal performance can be acquired for single-objective or multi-objectives balanced by other constrained conditions.Future ways forward are pointed out in this review.