Lorentz force velocimetry(LFV) is a noncontact technique for measuring electrically conducting fluids based on the principle of electromagnetic induction. This work aims to answer the open and essential question of wh...Lorentz force velocimetry(LFV) is a noncontact technique for measuring electrically conducting fluids based on the principle of electromagnetic induction. This work aims to answer the open and essential question of whether LFV can work properly under a surrounding external magnetic field(ExMF). Two types of Ex MFs with different magnetic intensities were examined: a magnetic field with a typical order of 0.4 T generated by a permanent magnet(PM) and another generated by an electromagnet(EM) on the order of 2 T. Two forces, including the magnetostatic force between the Ex MF and PM in the LFV, and the Lorentz force generated by the PM in LFV were measured and analyzed in the experiment. In addition,Ex MFs of varying strengths were added to the LFV, and the location of the LFV device in the iron cores of the EM was considered. The experimental outcomes demonstrate that it is possible for a LFV device to operate normally under a moderate Ex MF. However, the magnetostatic force will account for a high proportion of the measured force,thus inhibiting the normal LFV operation, if the Ex MF is too high.展开更多
During continuous casting of steel slabs,the application of electromagnetic braking technology(EMBr)provides an effective tool to influence solidification by controlling the pattern of melt flow in the mold.Thus,the q...During continuous casting of steel slabs,the application of electromagnetic braking technology(EMBr)provides an effective tool to influence solidification by controlling the pattern of melt flow in the mold.Thus,the quality of the final product can be improved considerably.A new electromagnetic braking(EMBr)method,named vertical-combined electromagnetic braking(VC-EMBr),is proposed to be applied to a flexible thin slab casting(FTSC)mold.To evaluate the beneficial effects of the VC-EMBr,the melt flow,heat transfer,and solidification processes in the FTSC mold are studied by means of numerical simulations.In detail,a Reynolds-averaged Navier–Stokes turbulence model together with an enthalpy-porosity approach was used.The numerical findings are compared with respective simulations using the traditional Ruler-EMBr.The results demonstrate that the application of the VC-EMBr contributes significantly to preventing relative slab defects.In contrast to the Ruler-EMBr,the additional vertical magnetic poles of the VC-EMBr preferentially suppress the direct impact of jet flow on the narrow face of FSTC mold and considerably diminish the level fluctuation near the meniscus region.For instance,by applying a magnetic flux density of 0.3 T,the maximum amplitude of meniscus deflection reduces by about 80%.Moreover,the braking effect of the VC-EMBr effectively improves the homogeneity of temperature distribution in the upper recirculation region and increases the solidified shell thickness along the casting direction.On this basis,the newly proposed VC-EMBr shows a beneficial effect in preventing relative slab defects for FTSC thin slab continuous casting.展开更多
基金supported by the National Natural Science Foundation of China(No.51374190)the Major Equipment Fund of Chinese Academy of Sciences(No.YZ201567)
文摘Lorentz force velocimetry(LFV) is a noncontact technique for measuring electrically conducting fluids based on the principle of electromagnetic induction. This work aims to answer the open and essential question of whether LFV can work properly under a surrounding external magnetic field(ExMF). Two types of Ex MFs with different magnetic intensities were examined: a magnetic field with a typical order of 0.4 T generated by a permanent magnet(PM) and another generated by an electromagnet(EM) on the order of 2 T. Two forces, including the magnetostatic force between the Ex MF and PM in the LFV, and the Lorentz force generated by the PM in LFV were measured and analyzed in the experiment. In addition,Ex MFs of varying strengths were added to the LFV, and the location of the LFV device in the iron cores of the EM was considered. The experimental outcomes demonstrate that it is possible for a LFV device to operate normally under a moderate Ex MF. However, the magnetostatic force will account for a high proportion of the measured force,thus inhibiting the normal LFV operation, if the Ex MF is too high.
基金National Natural Science Foundation of China(Grant Nos.U1760206 and 51574083)the 111 Project(2.0)of China(No.BP0719037)for the financial support+1 种基金The first author is grateful for financial support provided by the Institute of Thermodynamics and Fluid Mechanics at Technische Universität Ilmenau,Germany,and the Verein zur Förderung der Thermo-und Fluiddynamik e.V.Furthermore,the authors are grateful to Deutsche Forschungsgemeinschaft(DFG)for the financial support in the framework of the Research Training Group Lorentz Force Velocimetry and Lorentz Force Eddy Current Testing(GRK 1567)Finally,the authors acknowledge support by the Computer Center at TU Ilmenau for providing the computational resources.
文摘During continuous casting of steel slabs,the application of electromagnetic braking technology(EMBr)provides an effective tool to influence solidification by controlling the pattern of melt flow in the mold.Thus,the quality of the final product can be improved considerably.A new electromagnetic braking(EMBr)method,named vertical-combined electromagnetic braking(VC-EMBr),is proposed to be applied to a flexible thin slab casting(FTSC)mold.To evaluate the beneficial effects of the VC-EMBr,the melt flow,heat transfer,and solidification processes in the FTSC mold are studied by means of numerical simulations.In detail,a Reynolds-averaged Navier–Stokes turbulence model together with an enthalpy-porosity approach was used.The numerical findings are compared with respective simulations using the traditional Ruler-EMBr.The results demonstrate that the application of the VC-EMBr contributes significantly to preventing relative slab defects.In contrast to the Ruler-EMBr,the additional vertical magnetic poles of the VC-EMBr preferentially suppress the direct impact of jet flow on the narrow face of FSTC mold and considerably diminish the level fluctuation near the meniscus region.For instance,by applying a magnetic flux density of 0.3 T,the maximum amplitude of meniscus deflection reduces by about 80%.Moreover,the braking effect of the VC-EMBr effectively improves the homogeneity of temperature distribution in the upper recirculation region and increases the solidified shell thickness along the casting direction.On this basis,the newly proposed VC-EMBr shows a beneficial effect in preventing relative slab defects for FTSC thin slab continuous casting.