The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective ...The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective for grain refinement even under larger heat input and a large amount of acicular ferrite （AF） is formed in the weld metal when Ti content is within 0. 028%--0. 038%. With increasing Ti content, proeutectoid ferrite in the weld metal decreases, whereas bainite and M-A constituent increase. The type of inclusion in the welds varies from Mn-Si-AI-O to Ti-Mn- A1-O and finally to Ti-A1-O as Ti content increases from 0 up to 0. 064%. As for adding 0. 028%--0. 038% Ti, high weld toughness could be attained since most inclusions less than 2 tim which contain Ti20s provide the effective nu- clei for aeicular ferrite formation. However, the toughness of the weld metals severely reduces when Ti content is over the optimum ranRe of 0. 028%--0. 038%.展开更多
The microstructure evolution and oxide film behavior in ultrasound-assisted transient liquid phase（U-TLP） bonding of Mg alloy were investigated by applying different ultrasonic time at 460？C with brass interlayer i...The microstructure evolution and oxide film behavior in ultrasound-assisted transient liquid phase（U-TLP） bonding of Mg alloy were investigated by applying different ultrasonic time at 460？C with brass interlayer in air. The results indicated that with increasing ultrasonic time, brass interlayer disappeared gradually and the Mg-Cu-Zn eutectic compounds were formed. The eutectic compounds in the joint decreased as the ultrasonic time increased further. The oxide removal process was divided into four steps. Continuous oxide film at the interface was partially fractured by ultrasonic vibration,and then suspended into liquid by undermining eutectic reaction. After that, the suspended oxide film was broken into small oxide fragments by ultrasonic cavitation effect, which was finally squeezed out of the joint by ultrasonic squeeze action. In addition, the mechanical properties of the joints were investigated. The maximum shear strength of the joint reached 105 MPa, which was 100% of base metal.展开更多
A novel ultrasonic-assisted low-temperature soldering was developed to join AZ31B Mg alloy and 6061 Al alloy with a series of Sn–x Zn solders. The average maximum shear strength of the joints reaches up to 87.5 MPa a...A novel ultrasonic-assisted low-temperature soldering was developed to join AZ31B Mg alloy and 6061 Al alloy with a series of Sn–x Zn solders. The average maximum shear strength of the joints reaches up to 87.5 MPa at soldering temperature of 300 °C under ultrasonic assistance for only 5 s using Sn–20 Zn solder. The fracture path propagates completely in the soldering seam. The results indicate that the microjet generated by ultrasonic pressure in liquid solder could strike and splinter the Mg_2Sn intermetallic compounds into small pieces, which contributes to the enhancement of the joint strength. In addition, the primary Al(Zn) solid solution phase formed during cooling stage could also strengthen the joint due to the prevention of microcracks propagation.展开更多
基金Item Sponsored by National High Technology Research and Development Project of China(2009AA03Z530)
文摘The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective for grain refinement even under larger heat input and a large amount of acicular ferrite （AF） is formed in the weld metal when Ti content is within 0. 028%--0. 038%. With increasing Ti content, proeutectoid ferrite in the weld metal decreases, whereas bainite and M-A constituent increase. The type of inclusion in the welds varies from Mn-Si-AI-O to Ti-Mn- A1-O and finally to Ti-A1-O as Ti content increases from 0 up to 0. 064%. As for adding 0. 028%--0. 038% Ti, high weld toughness could be attained since most inclusions less than 2 tim which contain Ti20s provide the effective nu- clei for aeicular ferrite formation. However, the toughness of the weld metals severely reduces when Ti content is over the optimum ranRe of 0. 028%--0. 038%.
基金supported by the China Postdoctoral Science Foundation (No. 2015M570093)the National Natural Science Foundation of China (Grant Nos. 51520105007, 51375328)the Specialized Research Fund for Doctoral Program of Higher Education (Grant No. 20130002110009)
文摘The microstructure evolution and oxide film behavior in ultrasound-assisted transient liquid phase（U-TLP） bonding of Mg alloy were investigated by applying different ultrasonic time at 460？C with brass interlayer in air. The results indicated that with increasing ultrasonic time, brass interlayer disappeared gradually and the Mg-Cu-Zn eutectic compounds were formed. The eutectic compounds in the joint decreased as the ultrasonic time increased further. The oxide removal process was divided into four steps. Continuous oxide film at the interface was partially fractured by ultrasonic vibration,and then suspended into liquid by undermining eutectic reaction. After that, the suspended oxide film was broken into small oxide fragments by ultrasonic cavitation effect, which was finally squeezed out of the joint by ultrasonic squeeze action. In addition, the mechanical properties of the joints were investigated. The maximum shear strength of the joint reached 105 MPa, which was 100% of base metal.
基金supported financially by the State Key Laboratory of Advanced Brazing Filler Metals & Technology (No. SKLABFMT-2016-02)the CAST Innovation Fund Key Project and the National Natural Science Foundation of China (Nos. 51775299 and 51520105007)
文摘A novel ultrasonic-assisted low-temperature soldering was developed to join AZ31B Mg alloy and 6061 Al alloy with a series of Sn–x Zn solders. The average maximum shear strength of the joints reaches up to 87.5 MPa at soldering temperature of 300 °C under ultrasonic assistance for only 5 s using Sn–20 Zn solder. The fracture path propagates completely in the soldering seam. The results indicate that the microjet generated by ultrasonic pressure in liquid solder could strike and splinter the Mg_2Sn intermetallic compounds into small pieces, which contributes to the enhancement of the joint strength. In addition, the primary Al(Zn) solid solution phase formed during cooling stage could also strengthen the joint due to the prevention of microcracks propagation.
