The additive manufacturing of continuous fiber composites has the advantage of a high-precision and efficient forming process,which can realize the lightweight and integrated manufacturing of complex structures.Howeve...The additive manufacturing of continuous fiber composites has the advantage of a high-precision and efficient forming process,which can realize the lightweight and integrated manufacturing of complex structures.However,many void defects exist between layers in the printing process of additive manufacturing;consequently,the bonding performance between layers is poor.The bonding neck is considered a key parameter for representing the quality of interfacial bonding.In this study,the formation mechanism of the bonding neck was comprehensively analyzed.First,the influence of the nozzle and basement temperatures on the printing performance and bonding neck size was measured.Second,CT scanning was used to realize the quantitative characterization of bonding neck parameters,and the reason behind the deviation of actual measurements from theoretical calculations was analyzed.When the nozzle temperature increased from 180 to 220℃,CT measurement showed that the bonding neck diameter increased from 0.29 to 0.34 mm,and the cross-sectional porosity reduced from 5.48%to 3.22%.Finally,the fracture mechanism was studied,and the influence of the interfacial bonding quality on the destruction process of the materials was determined.In conclusion,this study can assist in optimizing the process parameters,which improves the precision of the printing parts and performance between the layers.展开更多
The interlayer bonding properties are normally unsatisfying for 3D printed composites owing to the layer-by-layer formation process.In this study,low-pressure annealing was performed on 3D printed carbon fiber reinfor...The interlayer bonding properties are normally unsatisfying for 3D printed composites owing to the layer-by-layer formation process.In this study,low-pressure annealing was performed on 3D printed carbon fiber reinforced polyether ether ketone(CF/PEEK)to improve the interlayer bonding strength.The effects of annealing parameters on the mechanical properties and microstructure were studied.The results showed that the interlaminar shear strength(ILSS)of CF/PEEK improved by up to 55.4%after annealing.SEM and𝜇-CT were also applied to reveal the reinforcing mechanism.This improvement could mainly be attributed to the increased crystallinity of the CF/PEEK after annealing.Additionally,annealing reduced the porosity of the printed CF/PEEK and improved the fiber-resin interface.This resulted in a reduction in the stress concentration areas during loading,thereby enhancing the interlayer bonding strength of CF/PEEK.展开更多
基金Supported by National Key R&D Program of China(Grant No.2017YFB1103400).
文摘The additive manufacturing of continuous fiber composites has the advantage of a high-precision and efficient forming process,which can realize the lightweight and integrated manufacturing of complex structures.However,many void defects exist between layers in the printing process of additive manufacturing;consequently,the bonding performance between layers is poor.The bonding neck is considered a key parameter for representing the quality of interfacial bonding.In this study,the formation mechanism of the bonding neck was comprehensively analyzed.First,the influence of the nozzle and basement temperatures on the printing performance and bonding neck size was measured.Second,CT scanning was used to realize the quantitative characterization of bonding neck parameters,and the reason behind the deviation of actual measurements from theoretical calculations was analyzed.When the nozzle temperature increased from 180 to 220℃,CT measurement showed that the bonding neck diameter increased from 0.29 to 0.34 mm,and the cross-sectional porosity reduced from 5.48%to 3.22%.Finally,the fracture mechanism was studied,and the influence of the interfacial bonding quality on the destruction process of the materials was determined.In conclusion,this study can assist in optimizing the process parameters,which improves the precision of the printing parts and performance between the layers.
基金This work was supported by Basic Strengthening Program of China(Grant No.2021-JCJQ-JJ-0186)National Natural Science Foundation of China(Grant No.52205383)+1 种基金Natural Science Foundation of Jiangsu(Grant Nos.BK20220895&BK20210314)Postdoctoral Science Foundation of China(Grant No.2021M691568).
文摘The interlayer bonding properties are normally unsatisfying for 3D printed composites owing to the layer-by-layer formation process.In this study,low-pressure annealing was performed on 3D printed carbon fiber reinforced polyether ether ketone(CF/PEEK)to improve the interlayer bonding strength.The effects of annealing parameters on the mechanical properties and microstructure were studied.The results showed that the interlaminar shear strength(ILSS)of CF/PEEK improved by up to 55.4%after annealing.SEM and𝜇-CT were also applied to reveal the reinforcing mechanism.This improvement could mainly be attributed to the increased crystallinity of the CF/PEEK after annealing.Additionally,annealing reduced the porosity of the printed CF/PEEK and improved the fiber-resin interface.This resulted in a reduction in the stress concentration areas during loading,thereby enhancing the interlayer bonding strength of CF/PEEK.
