Anti-coking oxide films were prepared on a 25Cr35Ni and 35Cr45Ni alloy surface under the low oxygen partialpressure atmosphere of a H2-H2O mixture. The composition and phase structure of the oxide films were analyzed ...Anti-coking oxide films were prepared on a 25Cr35Ni and 35Cr45Ni alloy surface under the low oxygen partialpressure atmosphere of a H2-H2O mixture. The composition and phase structure of the oxide films were analyzed by energydispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The anti-cokingperformance of a mini tube made of a HP40 (25Cr35Ni) alloy was evaluated on a bench scale pyrolysis and coking test unit.The results showed that the surface Fe and Ni content decreased after the oxidation of the two alloys in a low oxygen partialpressure atmosphere. The oxide films were mainly composed of MnCr_(2)O_(4) and Cr_(2)O_(3). The average mass of coke in the minitube with oxide film decreased by 87% relative to that of a tube without an oxide film when the cracking temperature was 900℃. The ethylene, propylene, and butadiene yields in the pyrolysis tests were almost the same for the mini tubes withand without an oxide film. The oxide film on the alloy surface effectively inhibited catalytic filamentous coke formation.An industrial test showed that the run length of the cracking furnace with the in-situ coating technology was significantlyextended.展开更多
Well-crystallized high-silica NaY zeolites （Si/Al〉2.5） were prepared from a reaction mixture consisting of metakaolin, sodium silicate solution and seed solution via optimization of the mixture composition and reac...Well-crystallized high-silica NaY zeolites （Si/Al〉2.5） were prepared from a reaction mixture consisting of metakaolin, sodium silicate solution and seed solution via optimization of the mixture composition and reaction conditions. The transformation from kaolin to high-silica NaY zeolite was confirmed by XRD, SEM and IR techniques. Subsequently, the influence of synthesis parameters, i.e. initial SIO2/Al2O3, initial Na2O/SiO2, initial H2O/SiO2, aging time of the seed solution, crystallization temperature and crystallization time, on the NaY growth was investigated in terms of crystallinity and Si/Al ratio. The results showed that the effects of initial SiO2/Al2O3, initial Na2O/SiO2 and initial H2O/ SiO2 on the crystaIlinity and Si/Al ratio of NaY zeolite are similar to those observed in the conventional syntheses of NaY zeolites only using sodium silicate solution as silicon source. However, due to the use of metakaolin as the main silicon and aluminum sources in the present study, a long crystallization induction period of 20 h was achieved, which can be attributed to the dissolution of metakaolin. In addition, different from the conventional syntheses of zeolite NaY, pure NaY zeolites （i.e. without NaP zeolite impurity） were still obtained even at 120℃ because of the use of a large quantity of seed solution （23 wt%） in the reaction mixture. As the aging time of the seed solution increased from 3.5 h to 22 h, the relative crystallinity of the NaY zeolite first increased sharply and then reached a plateau, while the Si/Al ratio first increased rapidly up to a maximum value of 2.75 corresponding to an aging time of 6.5 h, and then decreased sharply with the aging time.展开更多
The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to...The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10％ of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.展开更多
A novel process for synthesizing TiNi and TiNi/TiC particles, called the high-temperature salt-melting method, is discussed in this paper. So far as this method is concerned, the molten salts are a reaction medium tha...A novel process for synthesizing TiNi and TiNi/TiC particles, called the high-temperature salt-melting method, is discussed in this paper. So far as this method is concerned, the molten salts are a reaction medium that does not take part in the chemical reaction but can be easily dissolved by water washing. With this method, TiNi shape memory alloy and TiNi/TiC composite particles were prepared in molten salts at 680-850℃. TiNi particles, ranging from 100 nm to several microns in diameter, are obtained and the reverse martensitic transformation is confirmed in these particles by the differential scanning calorimetry （DSC）. The reaction temperature and the holding time have no significant influence on the particle size, morphology or the reverse martensitic transformation characteristics. In the molten salts, the released heat of the chemical reaction causes the local temperature to rise quickly, which is the key to obtaining the desired particulate composite.展开更多
Well-crystallized zeolite beta was synthesized by using acid-leached metakaolin as the silica-alumina source and tetraethylammonium hydroxide structure-directing agent.The influence of the composition of the reaction ...Well-crystallized zeolite beta was synthesized by using acid-leached metakaolin as the silica-alumina source and tetraethylammonium hydroxide structure-directing agent.The influence of the composition of the reaction mixture on product crystallinity was investigated,and the crystallization process was studied by examining solid samples obtained at different synthesis times.Results showed that the acid-leached metakaolin was fully converted into soluble aluminum and silicon species,which is crucial for the formation of well-crystallized zeolite beta.At the beginning of the crystallization process,these soluble aluminum and silicon species formed a aluminum-rich intermediate structure with layer morphology.With the crystallization proceeding,more silicon species were incorporated into the zeolite beta framework and the layered structure was changed into spherical particles of zeolite beta with high SiO 2 /Al 2 O 3 ratio and crystallinity.展开更多
Organic sulfur in high sulfur petroleum coke was treated as the S source for synthesis of ZnS photocatalyst. Experimental results showed that with ball milling and subsequent heating treatment, ZnS compound could be s...Organic sulfur in high sulfur petroleum coke was treated as the S source for synthesis of ZnS photocatalyst. Experimental results showed that with ball milling and subsequent heating treatment, ZnS compound could be successfully synthesized and showed considerable photocatalysis activity for decomposing industrial pollutants. The concentration of methyl orange or ethylene blue may be lowered to less than 5% after being decomposed by the synthesized-ZnS photocatalysis. Results of this study suggested a potential technique of turning high sulfur petroleum cokes from industrial wastes into useful products for environment improvement.展开更多
The mechanical behaviors of Ti-50.7%Ni shape memory alloy under a dynamic impact loading condition were investigated by a home-built impact testing system. Both the contact force and the contact time during the impact...The mechanical behaviors of Ti-50.7%Ni shape memory alloy under a dynamic impact loading condition were investigated by a home-built impact testing system. Both the contact force and the contact time during the impact process were measured with a piezoelectric force sensor and a digital signal processing system in real time. The predicted instantaneous velocity and the displacement formulae are presented. Results show that the maximum contact force increased, while the contact time decreased with the increase of the temperature when the TiNi alloy was in a martensitic state. When the compressive stress during the impact process was higher than the critical stress of the stress-induced martensitic transformation, the TiNi alloy specimen in the parent phase left no permanent deformation but could dissipate the impact energy.展开更多
基金the scientific research project of China Petroleum&Chemical Corporation(Grant No.411048).
文摘Anti-coking oxide films were prepared on a 25Cr35Ni and 35Cr45Ni alloy surface under the low oxygen partialpressure atmosphere of a H2-H2O mixture. The composition and phase structure of the oxide films were analyzed by energydispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The anti-cokingperformance of a mini tube made of a HP40 (25Cr35Ni) alloy was evaluated on a bench scale pyrolysis and coking test unit.The results showed that the surface Fe and Ni content decreased after the oxidation of the two alloys in a low oxygen partialpressure atmosphere. The oxide films were mainly composed of MnCr_(2)O_(4) and Cr_(2)O_(3). The average mass of coke in the minitube with oxide film decreased by 87% relative to that of a tube without an oxide film when the cracking temperature was 900℃. The ethylene, propylene, and butadiene yields in the pyrolysis tests were almost the same for the mini tubes withand without an oxide film. The oxide film on the alloy surface effectively inhibited catalytic filamentous coke formation.An industrial test showed that the run length of the cracking furnace with the in-situ coating technology was significantlyextended.
基金supported by Beijing Natural Science Foundation (Grant No.2093043)the National Natural Science Foundation of China (Grant No.20606038)
文摘Well-crystallized high-silica NaY zeolites （Si/Al〉2.5） were prepared from a reaction mixture consisting of metakaolin, sodium silicate solution and seed solution via optimization of the mixture composition and reaction conditions. The transformation from kaolin to high-silica NaY zeolite was confirmed by XRD, SEM and IR techniques. Subsequently, the influence of synthesis parameters, i.e. initial SIO2/Al2O3, initial Na2O/SiO2, initial H2O/SiO2, aging time of the seed solution, crystallization temperature and crystallization time, on the NaY growth was investigated in terms of crystallinity and Si/Al ratio. The results showed that the effects of initial SiO2/Al2O3, initial Na2O/SiO2 and initial H2O/ SiO2 on the crystaIlinity and Si/Al ratio of NaY zeolite are similar to those observed in the conventional syntheses of NaY zeolites only using sodium silicate solution as silicon source. However, due to the use of metakaolin as the main silicon and aluminum sources in the present study, a long crystallization induction period of 20 h was achieved, which can be attributed to the dissolution of metakaolin. In addition, different from the conventional syntheses of zeolite NaY, pure NaY zeolites （i.e. without NaP zeolite impurity） were still obtained even at 120℃ because of the use of a large quantity of seed solution （23 wt%） in the reaction mixture. As the aging time of the seed solution increased from 3.5 h to 22 h, the relative crystallinity of the NaY zeolite first increased sharply and then reached a plateau, while the Si/Al ratio first increased rapidly up to a maximum value of 2.75 corresponding to an aging time of 6.5 h, and then decreased sharply with the aging time.
基金financially supported by the scientific research project of China Petroleum and Chemical Corporation(No.409075)
文摘The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10％ of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.
文摘A novel process for synthesizing TiNi and TiNi/TiC particles, called the high-temperature salt-melting method, is discussed in this paper. So far as this method is concerned, the molten salts are a reaction medium that does not take part in the chemical reaction but can be easily dissolved by water washing. With this method, TiNi shape memory alloy and TiNi/TiC composite particles were prepared in molten salts at 680-850℃. TiNi particles, ranging from 100 nm to several microns in diameter, are obtained and the reverse martensitic transformation is confirmed in these particles by the differential scanning calorimetry （DSC）. The reaction temperature and the holding time have no significant influence on the particle size, morphology or the reverse martensitic transformation characteristics. In the molten salts, the released heat of the chemical reaction causes the local temperature to rise quickly, which is the key to obtaining the desired particulate composite.
基金supported by Beijing Natural Science Foundation (Grant No.2093043)the National Natural Science Foundation of China (Grant No.20606038)
文摘Well-crystallized zeolite beta was synthesized by using acid-leached metakaolin as the silica-alumina source and tetraethylammonium hydroxide structure-directing agent.The influence of the composition of the reaction mixture on product crystallinity was investigated,and the crystallization process was studied by examining solid samples obtained at different synthesis times.Results showed that the acid-leached metakaolin was fully converted into soluble aluminum and silicon species,which is crucial for the formation of well-crystallized zeolite beta.At the beginning of the crystallization process,these soluble aluminum and silicon species formed a aluminum-rich intermediate structure with layer morphology.With the crystallization proceeding,more silicon species were incorporated into the zeolite beta framework and the layered structure was changed into spherical particles of zeolite beta with high SiO 2 /Al 2 O 3 ratio and crystallinity.
基金financially supported by Beijing Natural Science Foundation (3053018) the Key Project of Chinese Ministry of Education (No.105108)
文摘Organic sulfur in high sulfur petroleum coke was treated as the S source for synthesis of ZnS photocatalyst. Experimental results showed that with ball milling and subsequent heating treatment, ZnS compound could be successfully synthesized and showed considerable photocatalysis activity for decomposing industrial pollutants. The concentration of methyl orange or ethylene blue may be lowered to less than 5% after being decomposed by the synthesized-ZnS photocatalysis. Results of this study suggested a potential technique of turning high sulfur petroleum cokes from industrial wastes into useful products for environment improvement.
文摘The mechanical behaviors of Ti-50.7%Ni shape memory alloy under a dynamic impact loading condition were investigated by a home-built impact testing system. Both the contact force and the contact time during the impact process were measured with a piezoelectric force sensor and a digital signal processing system in real time. The predicted instantaneous velocity and the displacement formulae are presented. Results show that the maximum contact force increased, while the contact time decreased with the increase of the temperature when the TiNi alloy was in a martensitic state. When the compressive stress during the impact process was higher than the critical stress of the stress-induced martensitic transformation, the TiNi alloy specimen in the parent phase left no permanent deformation but could dissipate the impact energy.
