Three kinds of Al-Si piston alloys were prepared and subjected to pulse electric current treatment (PECT)at different pouring temperatures.Some aspects of the solidification microstructures were examined including the...Three kinds of Al-Si piston alloys were prepared and subjected to pulse electric current treatment (PECT)at different pouring temperatures.Some aspects of the solidification microstructures were examined including the morphology and the distribution of the matrix and the secondary phases by using of optical microscopy(OM),SEM and EDS methods.Results indicate that PECT can refine the grains of a-Al in the alloys as effectively as chemical modification by sodium salt.The processing parameters of PECT on the multi-component Al-Si alloys were then optimized through the testing of tensile strength,elongation and microhardness of the prepared alloys.A new theory was put forward to explain the mechanism of PECT.展开更多
TiAl-based alloys are potentially used as high-temperature structural materials with a high specific strength in the range of^900°C.However,the mechanical properties of TiAl-based alloys are extremely anisotropic...TiAl-based alloys are potentially used as high-temperature structural materials with a high specific strength in the range of^900°C.However,the mechanical properties of TiAl-based alloys are extremely anisotropic with respect to the lamellar orientation of the microstructures.A balance combination of room-temperature ductility and strength can be achieved when the lamellar orientation are aligned parallel to the tensile stress direction.Lamellar orientation control of TiAl-based alloys by directional solidification technique has been widely studied in recent years.Two different directional solidification processes can be used to modify the lamellar orientation.One is a seeding technique and the other is adjusting the solidification path.This paper reviews the principles of the two methods and their progress.The influence of alloy composition and solidification parameters on lamellar orientation control is also discussed.展开更多
This article aims at building an electromagnetic and fluid model, based on the Maxwell equations and Navier-Stokes equations, in TiAl melt under two electric fields.FEM (Finite Element Method) and APDL (ANSYS Parametr...This article aims at building an electromagnetic and fluid model, based on the Maxwell equations and Navier-Stokes equations, in TiAl melt under two electric fields.FEM (Finite Element Method) and APDL (ANSYS Parametric Design Language) were employed to perform the simulation, model setup, loading and problem solving.The melt in molds of same cross section area with different flakiness ratio (i.e.width/depth) under the load of sinusoidal current or pulse current was analyzed to obtain the distribution of electromagnetic field and flow field.The results show that the induced magnetic field occupies sufficiently the domain of the melt in the mold with a flakiness ratio of 5:1.The melt is driven bipolarly from the center in each electric field.It is also found that the pulse electric field actuates the TiAl melt to flow stronger than what the sinusoidal electric field does.展开更多
Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment an...Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.展开更多
A model was established based on Maxwell's equations and Navier-Stokes' equations to numerically simulate the electromagnetic field and flow field in a rectangular mold with sectional aspect ratio of 5:1. The ...A model was established based on Maxwell's equations and Navier-Stokes' equations to numerically simulate the electromagnetic field and flow field in a rectangular mold with sectional aspect ratio of 5:1. The FEM (Finite Element Method) and APDL (ANSYS Parametric Design Language) were employed for the model to execute the modeling, meshing, load applying and solving. The Ti-Al alloy melt was selected to illustrate and validate the effects of the harmonic field frequency on the distribution of the physical fields in the mold. The simulated results demonstrate that with an increasing frequency the electric current forms an ellipsoid cavity where it becomes much weaker, and that the melt flows more intensely with low frequency (less than 5 kHz) than with high frequency (more than 5 kHz). The melt is pinched from the central part in the mold to bipolar parts in which it forms two vortexes in each side. The maximum value of fluid velocity exists near the bipolar zone.展开更多
基金supported by Heilongjiang Provincial Natural Science Foundation(Grant No.E200504)in China and the Harbin Institute of Technology Inter-disciplines Foundation(Grant No.HIT.MD2002.14).
文摘Three kinds of Al-Si piston alloys were prepared and subjected to pulse electric current treatment (PECT)at different pouring temperatures.Some aspects of the solidification microstructures were examined including the morphology and the distribution of the matrix and the secondary phases by using of optical microscopy(OM),SEM and EDS methods.Results indicate that PECT can refine the grains of a-Al in the alloys as effectively as chemical modification by sodium salt.The processing parameters of PECT on the multi-component Al-Si alloys were then optimized through the testing of tensile strength,elongation and microhardness of the prepared alloys.A new theory was put forward to explain the mechanism of PECT.
基金supported by the 973 project(2011CB610406,2011CB605504)NSFC project(51331005)Heilongjiang project(JC201209)
文摘TiAl-based alloys are potentially used as high-temperature structural materials with a high specific strength in the range of^900°C.However,the mechanical properties of TiAl-based alloys are extremely anisotropic with respect to the lamellar orientation of the microstructures.A balance combination of room-temperature ductility and strength can be achieved when the lamellar orientation are aligned parallel to the tensile stress direction.Lamellar orientation control of TiAl-based alloys by directional solidification technique has been widely studied in recent years.Two different directional solidification processes can be used to modify the lamellar orientation.One is a seeding technique and the other is adjusting the solidification path.This paper reviews the principles of the two methods and their progress.The influence of alloy composition and solidification parameters on lamellar orientation control is also discussed.
基金supported by the Program for New Century Excellent Talents in Universities of the Ministry of Education of China under Grant No.NCET-08-0164the Foundation of National Key Laboratory for Precision Heat Processing of Metals
文摘This article aims at building an electromagnetic and fluid model, based on the Maxwell equations and Navier-Stokes equations, in TiAl melt under two electric fields.FEM (Finite Element Method) and APDL (ANSYS Parametric Design Language) were employed to perform the simulation, model setup, loading and problem solving.The melt in molds of same cross section area with different flakiness ratio (i.e.width/depth) under the load of sinusoidal current or pulse current was analyzed to obtain the distribution of electromagnetic field and flow field.The results show that the induced magnetic field occupies sufficiently the domain of the melt in the mold with a flakiness ratio of 5:1.The melt is driven bipolarly from the center in each electric field.It is also found that the pulse electric field actuates the TiAl melt to flow stronger than what the sinusoidal electric field does.
基金financially supported by the National Basic Research Program of China (Grant No.2011CB605504)
文摘Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.
基金supported by the Program for New Century Excellent Talents in Universities (GrantNo. NCET-08-0164) of China’s Ministry of Educationthe Foundation of National Key Laboratory for Precision Hot Processing of Metals, China
文摘A model was established based on Maxwell's equations and Navier-Stokes' equations to numerically simulate the electromagnetic field and flow field in a rectangular mold with sectional aspect ratio of 5:1. The FEM (Finite Element Method) and APDL (ANSYS Parametric Design Language) were employed for the model to execute the modeling, meshing, load applying and solving. The Ti-Al alloy melt was selected to illustrate and validate the effects of the harmonic field frequency on the distribution of the physical fields in the mold. The simulated results demonstrate that with an increasing frequency the electric current forms an ellipsoid cavity where it becomes much weaker, and that the melt flows more intensely with low frequency (less than 5 kHz) than with high frequency (more than 5 kHz). The melt is pinched from the central part in the mold to bipolar parts in which it forms two vortexes in each side. The maximum value of fluid velocity exists near the bipolar zone.
