Sinter is the main raw material in the blast furnace iron-making process,and basicity(CaO/SiO2)is an important quality index of sinter.Prompt gamma neutron activation analysis is a multi-elemental online detection tec...Sinter is the main raw material in the blast furnace iron-making process,and basicity(CaO/SiO2)is an important quality index of sinter.Prompt gamma neutron activation analysis is a multi-elemental online detection technology that has been successfully applied in cement,coal,etc.Compared with cement as a raw material,sinter exhibits poor moderation ability and a large neutron absorption cross section.Therefore,cement detection devices are not suitable for sinter mixture detection.In this study,a prompt gamma neutron activation analysis equipment used for testing cement was re-optimized to render it suitable for measuring a sinter mixture.Using Monte Carlo simulation,the comprehensive detection efficiency of the detection device improved by 71.52%.Because of the gamma-ray self-shielding effect of the sinter mixture,the detection errors of CaO and SiO2 are significant.By applying the gamma-ray self-shielding correction algorithm,the detection accuracies improved,and their linear correlation coefficients R2 exceeded 0.99.Furthermore,by applying an improved analyzer to a sintering plant,the first-grade product rate of the factory increased by 4.64%.展开更多
基金This work was supported by the National Key Scientific Instrument and Equipment Development Projects(No.2012YQ240121)Liaoning Science and Technology Project(No.2017220010)the Major Special Science and Technology Plan of Liaoning Province in 2020(No.2020JH1/10100009).
文摘Sinter is the main raw material in the blast furnace iron-making process,and basicity(CaO/SiO2)is an important quality index of sinter.Prompt gamma neutron activation analysis is a multi-elemental online detection technology that has been successfully applied in cement,coal,etc.Compared with cement as a raw material,sinter exhibits poor moderation ability and a large neutron absorption cross section.Therefore,cement detection devices are not suitable for sinter mixture detection.In this study,a prompt gamma neutron activation analysis equipment used for testing cement was re-optimized to render it suitable for measuring a sinter mixture.Using Monte Carlo simulation,the comprehensive detection efficiency of the detection device improved by 71.52%.Because of the gamma-ray self-shielding effect of the sinter mixture,the detection errors of CaO and SiO2 are significant.By applying the gamma-ray self-shielding correction algorithm,the detection accuracies improved,and their linear correlation coefficients R2 exceeded 0.99.Furthermore,by applying an improved analyzer to a sintering plant,the first-grade product rate of the factory increased by 4.64%.