With the intensified depletion of high-grade iron ores,the increased aluminum content in iron ore concentrates has become unavoidable,which is detrimental to the pelletization process.Therefore,the effect mechanism of...With the intensified depletion of high-grade iron ores,the increased aluminum content in iron ore concentrates has become unavoidable,which is detrimental to the pelletization process.Therefore,the effect mechanism of aluminum on pellet quality must be identified.In this study,the influence of aluminum occurrence and content on the induration of hematite(H)and magnetite(M)pellets was investigated through the addition of corresponding Al-containing additives,including alumina,alumogoethite,gibbsite,and kaolinite.Systematic mineralogical analysis,combined with the thermodynamic properties of different aluminum occurrences and the quantitative characterization of consolidation behaviors,were conducted to determine the related mechanism.The results showed that the alumina from various aluminum occurrences adversely affected the induration characteristics of pellets,especially at an aluminum content of more than 2.0wt%.The thermal decomposition of gibbsite and kaolinite tends to generate internal stress and fine cracks,which hinder the respective microcrystalline bonding and recrystallization between Fe2O3particles.The adverse effect on the induration characteristics of fired pellets with different aluminum occurrences can be relieved to varying degrees through the formation of liquid phase bonds between the hematite particles.Kaolinite is more beneficial to the induration process than the other three aluminum occurrences because of the formation of more liquid phase,which improves pellet consolidation.The research results can further provide insights into the effect of aluminum occurrence and content in iron ore concentrates on downstream processing and serve as a guide for the utilization of high-alumina iron ore concentrates in pelletization.展开更多
The iron and steel industry(ISI) involves high energy consumption and high pollution. ISI in China, a leading country in the ISI,consumed 15% of the country’s total energy and produced more than 50% of the global ISI...The iron and steel industry(ISI) involves high energy consumption and high pollution. ISI in China, a leading country in the ISI,consumed 15% of the country’s total energy and produced more than 50% of the global ISI’s carbon emissions. Therefore, in the context of global low-carbon economy and emission reduction requirements, low-carbon smelting technology in the ISI has attracted increasingly more attention in China. This review summarizes the current status of carbon emissions and energy consumption in China’s ISI and discusses the development status and prospects of low-carbon ironmaking technology. The main route to effectively reducing carbon emissions is to develop a gas-based direct reduction process and replace sintering with pelletizing, both of which focus on developing pelletizing technology. However,the challenge of pelletizing process development is to obtain high-quality iron concentrates. Consequently, the present paper also summarizes the development status of China’s mineral processing technology, including fine-grained mineral processing technology, magnetization roasting technology, and flotation collector application. This paper aims to provide a theoretical basis for the low-carbon development of China’s ISI in terms of a dressing–smelting combination.展开更多
Large amounts of solid wastes and flue gases are generated in iron and steel production process,probably leading to serious environmental pollution without duly handle.An innovative and green process of simultaneous r...Large amounts of solid wastes and flue gases are generated in iron and steel production process,probably leading to serious environmental pollution without duly handle.An innovative and green process of simultaneous reduction of zinc-bearing dusts and activation of low-rank coal was developed and its mechanism was clarified in this paper.Under the optimal conditions,the reduced zinc-bearing dusts containing low harmful elements(0.02%Zn,0.015%K and 0.03%Na)could be made as high-quality burden for blast furnace while the low-rank coal was transferred into K,Na-embedded activated carbon,which can be used as effective adsorbent for purification of SO_(2) and NO-containing flue gases.The solid wastes were successfully utilized to treat the flue gases through the process.The synergetic activation and reduction mechanism in the process was revealed.The coupling effect between reduction reactions of metal oxides in the dusts and activation reaction of carbon in the coal promoted the simultaneous reduction and activation process.In the meanwhile,part of the potassium and sodium from the zinc-bearing dusts could be adsorbed by the activated carbon and played a catalytic role in the activation process.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.52004339 and 52174329)the Fundamental Research Funds for the Central Universities,China(No.N2325031)the China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202216)。
文摘With the intensified depletion of high-grade iron ores,the increased aluminum content in iron ore concentrates has become unavoidable,which is detrimental to the pelletization process.Therefore,the effect mechanism of aluminum on pellet quality must be identified.In this study,the influence of aluminum occurrence and content on the induration of hematite(H)and magnetite(M)pellets was investigated through the addition of corresponding Al-containing additives,including alumina,alumogoethite,gibbsite,and kaolinite.Systematic mineralogical analysis,combined with the thermodynamic properties of different aluminum occurrences and the quantitative characterization of consolidation behaviors,were conducted to determine the related mechanism.The results showed that the alumina from various aluminum occurrences adversely affected the induration characteristics of pellets,especially at an aluminum content of more than 2.0wt%.The thermal decomposition of gibbsite and kaolinite tends to generate internal stress and fine cracks,which hinder the respective microcrystalline bonding and recrystallization between Fe2O3particles.The adverse effect on the induration characteristics of fired pellets with different aluminum occurrences can be relieved to varying degrees through the formation of liquid phase bonds between the hematite particles.Kaolinite is more beneficial to the induration process than the other three aluminum occurrences because of the formation of more liquid phase,which improves pellet consolidation.The research results can further provide insights into the effect of aluminum occurrence and content in iron ore concentrates on downstream processing and serve as a guide for the utilization of high-alumina iron ore concentrates in pelletization.
基金financially supported by the Natural Science Foundation China (No.52274343)the Youth Natural Science Foundation China (No.51904347)the China Baowu Low Carbon Metallurgy Innovation Foundation (No.BWLCF202102)。
文摘The iron and steel industry(ISI) involves high energy consumption and high pollution. ISI in China, a leading country in the ISI,consumed 15% of the country’s total energy and produced more than 50% of the global ISI’s carbon emissions. Therefore, in the context of global low-carbon economy and emission reduction requirements, low-carbon smelting technology in the ISI has attracted increasingly more attention in China. This review summarizes the current status of carbon emissions and energy consumption in China’s ISI and discusses the development status and prospects of low-carbon ironmaking technology. The main route to effectively reducing carbon emissions is to develop a gas-based direct reduction process and replace sintering with pelletizing, both of which focus on developing pelletizing technology. However,the challenge of pelletizing process development is to obtain high-quality iron concentrates. Consequently, the present paper also summarizes the development status of China’s mineral processing technology, including fine-grained mineral processing technology, magnetization roasting technology, and flotation collector application. This paper aims to provide a theoretical basis for the low-carbon development of China’s ISI in terms of a dressing–smelting combination.
基金the National Natural Science Foundation of China (No. 51574281), which supplied us with the facilities and funds needed to completed the experiments
文摘Large amounts of solid wastes and flue gases are generated in iron and steel production process,probably leading to serious environmental pollution without duly handle.An innovative and green process of simultaneous reduction of zinc-bearing dusts and activation of low-rank coal was developed and its mechanism was clarified in this paper.Under the optimal conditions,the reduced zinc-bearing dusts containing low harmful elements(0.02%Zn,0.015%K and 0.03%Na)could be made as high-quality burden for blast furnace while the low-rank coal was transferred into K,Na-embedded activated carbon,which can be used as effective adsorbent for purification of SO_(2) and NO-containing flue gases.The solid wastes were successfully utilized to treat the flue gases through the process.The synergetic activation and reduction mechanism in the process was revealed.The coupling effect between reduction reactions of metal oxides in the dusts and activation reaction of carbon in the coal promoted the simultaneous reduction and activation process.In the meanwhile,part of the potassium and sodium from the zinc-bearing dusts could be adsorbed by the activated carbon and played a catalytic role in the activation process.