Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<su...Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<sub>27 </sub>(3<sup>4</sup>) orthogonal array and each experiment was repeated three times and each test used a new cutting tool, High Speed Steel (HSS), to ensure accurate readings of the surface roughness. The statistical methods of Signal-to-Noise (S/N) ratio and the Analysis of Variance (ANOVA) were applied to investigate effects of cutting speed, feed rate and depth of cut on surface roughness under different cutting fluids. Minitab 14 software was used to analyze the effect of variables on the surface roughness. Results obtained indicated that optimal variables for the minimum surface roughness were cutting speed of 35 m/min (level 2), feed of 0.124 mm/rev (level 1), depth of cut of 0.3 mm (level 1) and a cutting fluid with a viscosity of 2.898 mm<sup>2</sup>/s (level 3). Hence, the optimal parameters to obtain better surface roughness of the workpiece material were obtained when groundnut oil based cutting fluid was used. Analysis of variance shows that feed rate has the most significant effect on surface roughness.展开更多
A comparative study was carried out to investigate the suitability of some selected Nigerian vegetable oils as alternative quenchant to SAE40 engine oil for industrial heat treatment of Medium Carbon steels. The study...A comparative study was carried out to investigate the suitability of some selected Nigerian vegetable oils as alternative quenchant to SAE40 engine oil for industrial heat treatment of Medium Carbon steels. The study involved the characterization of physicochemical properties and fatty acid profile of cotton seed oil, palm kernel oil, neem seed oil and palm oil. The quenching performance of these vegetable oils was conducted at quenchant bath temperatures of 34oC, 50oC, 70oC, and 100oC. SAE40 engine oil (Standard quenchant) and tap water served as control. The effect of cooling rates of the quenching media on mechanical properties and microstructure of the quenched steel samples were investigated. The results obtained show that the different vegetable oils have different viscosity and viscosity-temperature behavior just as their molecular structures were different. The mechanical properties of the as-quenched specimens in these oils show that the hardness of steel quenched in palm kernel oil was highest 40.85HRC. As received sample absorbed the highest amount of energy (183 J) before fracture while sample quenched in water absorbs least energy (28 J). Hence vegetable oil is suitable as alternative quenchant to petroleum based SAE40 engine oil for quenching medium carbon steels, without cracking or distortion, the most suitable among them being palm kernel oil.展开更多
Theoretical analysis of the effects of velocity of impact using suitable heat transfer equations expressed in forms of finite difference method was developed and used to determine their effects on the characteristic c...Theoretical analysis of the effects of velocity of impact using suitable heat transfer equations expressed in forms of finite difference method was developed and used to determine their effects on the characteristic cooling parameters during quenching process. Various velocities of impact obtained by varying the heights of specimen drops were also used to experimentally determine their effects on characteristic cooling parameters and mechanical properties of medium carbon steel using water as the quenching medium. At height of drop of 0.5 m, 1.0 m, 1.5 m, and 2.0 m, the tensile strength of the material is 410.4, 496.12, 530.56, and 560.40 N/mm2 respectively. The corresponding hardness values are 42.4, 45.2, 46.2, 50.5 HRC respectively. It is found that as the velocity of impact increases, maximum cooling rate increases. Hardness and ultimate tensile strength also increase. There are good agreements between theoretical and experimentally determined values of critical cooling parameters of water during quenching operations.展开更多
文摘Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<sub>27 </sub>(3<sup>4</sup>) orthogonal array and each experiment was repeated three times and each test used a new cutting tool, High Speed Steel (HSS), to ensure accurate readings of the surface roughness. The statistical methods of Signal-to-Noise (S/N) ratio and the Analysis of Variance (ANOVA) were applied to investigate effects of cutting speed, feed rate and depth of cut on surface roughness under different cutting fluids. Minitab 14 software was used to analyze the effect of variables on the surface roughness. Results obtained indicated that optimal variables for the minimum surface roughness were cutting speed of 35 m/min (level 2), feed of 0.124 mm/rev (level 1), depth of cut of 0.3 mm (level 1) and a cutting fluid with a viscosity of 2.898 mm<sup>2</sup>/s (level 3). Hence, the optimal parameters to obtain better surface roughness of the workpiece material were obtained when groundnut oil based cutting fluid was used. Analysis of variance shows that feed rate has the most significant effect on surface roughness.
文摘A comparative study was carried out to investigate the suitability of some selected Nigerian vegetable oils as alternative quenchant to SAE40 engine oil for industrial heat treatment of Medium Carbon steels. The study involved the characterization of physicochemical properties and fatty acid profile of cotton seed oil, palm kernel oil, neem seed oil and palm oil. The quenching performance of these vegetable oils was conducted at quenchant bath temperatures of 34oC, 50oC, 70oC, and 100oC. SAE40 engine oil (Standard quenchant) and tap water served as control. The effect of cooling rates of the quenching media on mechanical properties and microstructure of the quenched steel samples were investigated. The results obtained show that the different vegetable oils have different viscosity and viscosity-temperature behavior just as their molecular structures were different. The mechanical properties of the as-quenched specimens in these oils show that the hardness of steel quenched in palm kernel oil was highest 40.85HRC. As received sample absorbed the highest amount of energy (183 J) before fracture while sample quenched in water absorbs least energy (28 J). Hence vegetable oil is suitable as alternative quenchant to petroleum based SAE40 engine oil for quenching medium carbon steels, without cracking or distortion, the most suitable among them being palm kernel oil.
文摘Theoretical analysis of the effects of velocity of impact using suitable heat transfer equations expressed in forms of finite difference method was developed and used to determine their effects on the characteristic cooling parameters during quenching process. Various velocities of impact obtained by varying the heights of specimen drops were also used to experimentally determine their effects on characteristic cooling parameters and mechanical properties of medium carbon steel using water as the quenching medium. At height of drop of 0.5 m, 1.0 m, 1.5 m, and 2.0 m, the tensile strength of the material is 410.4, 496.12, 530.56, and 560.40 N/mm2 respectively. The corresponding hardness values are 42.4, 45.2, 46.2, 50.5 HRC respectively. It is found that as the velocity of impact increases, maximum cooling rate increases. Hardness and ultimate tensile strength also increase. There are good agreements between theoretical and experimentally determined values of critical cooling parameters of water during quenching operations.
