Calcined Clay Pozzolan as an Admixture to Mitigate the Alkali-Silica Reaction in Concrete

Calcined clay pozzolan has been used to replace varying portions of high alkali Portland limestone cement in order to study its effect on the alkali-silica reaction (ASR). Portland limestone cement used for the study had a total Na2Oeq of 4.32. Mortar-bar expansion decreased as pozzolan content in the cement increased. The highest expansion was recorded for reference bars with no pozzolan, reaching a maximum of 0.35% at 42 days whilst the expansion was reduced by between 42.5% and 107.8% at 14 days and between 9.4% and 16.4% at 84 days with increasing calcined clay pozzolan content. Mortar bars with 25% pozzolan were the least expansive recording expansion less than 0.1% at all test ages. X-ray diffractometry of the hydrated blended cement paste powders showed the formation of stable calcium silicates in increasing quantities whilst the presence of expansive alkali-silica gel, responsible for ASR expansion, decreased as pozzolan content increased. The study confirms that calcined clay pozzolan has an influence on ASR in mortar bars and causes a significant reduction in expansion at a replacement level of 25%.

Comparative Study of Chemically and Mechanically Activated Clay Pozzolana

Burnt clay pozzolana produced from a clay deposit at Mankranso in Ghana has been activated by mechanical means through roll milling and ball milling as well as chemically by the addition of 1% - 4% m/m Na2SO4. The pozzolana sample was chemically suitable with total SiO2 + Al2O3 + Fe2O3 content ≥70% as stipulated by the ASTM C 618 standard. The particle sizes, surface characteristics and specific surface areas obtained by the types/degrees of milling were analyzed and their effect on the strength development of Portland pozzolana cement mortar cubes prepared from the pozzolana samples was evaluated. Compressive strengths obtained showed that the activated pozzolana could be used to replace up to 40% ordinary Portland cement (OPC) and satisfy the EN 197-1 and ASTM C 595 standard requirements. Comparatively, the chemically activated pozzolana cement mortars attained higher compressive strengths than the mechanically activated pozzolana cement mortars at equal ages of tests and the same pozzolana content levels. The chemically activated pozzolana cement mortars attained higher 2 day strengths than OPC at sulphate concentrations of 3% and 4% for all pozzolana content levels between 30% - 40%. SEM image and insoluble residue in HCl of a 2 day old chemically activated pozzolana cement paste confirmed dissolution of fine pozzolana particles in the alkaline media which influenced higher early age strengths. The highest 28 day compressive strength of 54.2 MPa was obtained at 4% sulphate concentration and 30% pozzolana content for the chemically activated pozzolana. The highest 28 days compressive strength for the mechanically activated pozzolana was 35.6 MPa—obtained for the roll milled product at 30% pozzolana content. Standard consistence of the pozzolana cement pastes increased with increasing pozzolana fineness and pozzolana content. Increasing Na2SO4 concentration however had no effect on standard consistence. Setting times decreased with increase in both fineness and sulphate concentration. The EN 197-1 standard for initial setting time was satisfied by the chemically activated pozzolana cement mortars at all pozzolana content levels. Pozzolana samples activated by roll milling and 36 h ball milling had faster initial setting times than the EN 196-1 standard at all pozzolana content levels beyond 30%. The ASTM C 595 requirement for initial set was however satisfied at all pozzolana content levels.