According to the principle of damage mechanics,the damage characteristics of ferrite nodular cast iron under uniaxial stress were studied by measuring electric resistance. The results show that the damage in nodular c...According to the principle of damage mechanics,the damage characteristics of ferrite nodular cast iron under uniaxial stress were studied by measuring electric resistance. The results show that the damage in nodular cast iron occurs when the applied stress is more than a certain extent,and the damage variable increases with stress. The evolutional law of damage variable as a function of stress was obtained.The damage threshold of nodular cast iron increases with nodularity,but it is below the yield strength,which provides reference significance to the design of machinery structure and the choice of materials.The critical damage variable is not related to the nodularity,which is about 0. 060-0. 068.展开更多
Due to its high hardness,good red hardness and excellent wear resistance at high temperature,high speed steel(HSS)is fit for the roll manufacture.In order to overcome the segregation of centrifugal casting of HSS roll...Due to its high hardness,good red hardness and excellent wear resistance at high temperature,high speed steel(HSS)is fit for the roll manufacture.In order to overcome the segregation of centrifugal casting of HSS roll,die-cast processes were developed and its effects on the properties of the HSS roll were investigated.It was found that pressure,pressing time and speed are three important factors affecting shrinkage cavity.For pouring temperature of 1 400-1 450 ℃,pressure of 150-160 MPa,pressing time of 120-150 sand pressing speed of 14-16mm/s,a compact HSS roll was obtained,which has no segregation and small working allowance.In the high speed wire rod rolling mill,service life of the HSS roll is 5to 8times longer than that of high nickel chromium infinite chilled cast iron roll.展开更多
The present study aims at developing high speed steel (HSS) as roll materialsto replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM)hard alloy, because low-cost alloy cast iron ...The present study aims at developing high speed steel (HSS) as roll materialsto replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM)hard alloy, because low-cost alloy cast iron rolls have poor wear resistance and the cost ofhigh-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugalcasting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65-67 HRC, and its variation is smaller than 2HRC; its impact toughness excels 15J/cm^2. Usingpre-finishing stands of a high-speed hot wire-rod rolling mill, the wear rate of HSS rolls per onethousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lowerthan that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.展开更多
基金the Education Committee of Hebei for the financial support ( B2003102 )
文摘According to the principle of damage mechanics,the damage characteristics of ferrite nodular cast iron under uniaxial stress were studied by measuring electric resistance. The results show that the damage in nodular cast iron occurs when the applied stress is more than a certain extent,and the damage variable increases with stress. The evolutional law of damage variable as a function of stress was obtained.The damage threshold of nodular cast iron increases with nodularity,but it is below the yield strength,which provides reference significance to the design of machinery structure and the choice of materials.The critical damage variable is not related to the nodularity,which is about 0. 060-0. 068.
基金Item Sponsored by Provincial Natural Science Foundation of Henan of China(2003460001)University Young Backbone Teacher Fund of Henan ProvinceTackle-Key-Program of Science and Technology Committee of Henan Province(0424260002)
文摘Due to its high hardness,good red hardness and excellent wear resistance at high temperature,high speed steel(HSS)is fit for the roll manufacture.In order to overcome the segregation of centrifugal casting of HSS roll,die-cast processes were developed and its effects on the properties of the HSS roll were investigated.It was found that pressure,pressing time and speed are three important factors affecting shrinkage cavity.For pouring temperature of 1 400-1 450 ℃,pressure of 150-160 MPa,pressing time of 120-150 sand pressing speed of 14-16mm/s,a compact HSS roll was obtained,which has no segregation and small working allowance.In the high speed wire rod rolling mill,service life of the HSS roll is 5to 8times longer than that of high nickel chromium infinite chilled cast iron roll.
文摘The present study aims at developing high speed steel (HSS) as roll materialsto replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM)hard alloy, because low-cost alloy cast iron rolls have poor wear resistance and the cost ofhigh-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugalcasting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65-67 HRC, and its variation is smaller than 2HRC; its impact toughness excels 15J/cm^2. Usingpre-finishing stands of a high-speed hot wire-rod rolling mill, the wear rate of HSS rolls per onethousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lowerthan that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.
