Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(...Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(HCEGCI).The microstructures and tribological performance of the untreated and rolled samples were characterized.In addition,the wear mechanism of HCEGCI samples was also studied via pin-on-disc tests.The experimental results show that the as-rolled samples possess the structure-refined layer of 15μm and work-hardened layer of 0.13 mm.In comparison with the surface hardness of untreated samples,the surface hardness of as-rolled samples increases by 84.6%(from 240HV0.1 to 443HV0.1)and the residual compressive stresses existed within the range of 0.2 mm.The wear rates of as-rolled samples were decreased by 38.4%,37.5%,and 44.4%under different loads of 5 N,10 N,and 15 N,respectively.The wear characteristics of the untreated samples mainly exhibit the peeling wear coupled with partial adhesive and abrasive wear.However,as for the as-rolled samples,the adhesive wear was limited by the structure-refined layer and the micro-crack propagation was controlled by the work-hardened layer.Therefore,the wear resistance of as-rolled samples can be improved significantly due to the low wearing degree of the friction contact zone.展开更多
Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-por...Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-porosity and super-strong skeleton. The aluminum magnesium matrix composites reinforced with three-dimensional network structure were prepared using the infiltration technique by pressure assisting and vacuum driving. Light interfacial reactions have played a profitable role in most of the ceramic-metal systems. The metal matrix composites interpenetrated with the ceramic phase have a higher wear resistance than the metal matrix phase. The volume fraction of ceramic reinforcement has a significant effect on the abrasive wear, and the wear rate can be decreased with the increase of the volume fraction of reinforcement.展开更多
The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the coolin...The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the cooling process,which indicates anomalous structural changes of the melt.It is calculated that the anomalous structural change is associated with an abrupt decrease of atomic clusters'size and activation energy in the melt.According to the temperature of the anomalous structural changes,melt heat treatment process(quenching from superheat to pouring temperature) was performed on Al-12wt.%Sn-4wt.%Si melt prior to pouring,aimed to keep the small atomic clusters from higher temperature to lower pouring temperature.The results suggest that relatively small atomic clusters at the pouring temperature in the melt could generate a deep under-cooling of nucleation in the subsequent solidification process,and refine the as-cast structure.After being quenched from superheating to pouring temperature,the relatively small atomic clusters,especially the Si-Si clusters in the melt will grow to equilibrium state(relatively big atomic clusters) with holding time,resulting in the prominent coarsening of the Si morphology in the as-cast structure.展开更多
Aluminum borate whisker/aluminum phosphates composites were prepared with normal pressure sintering. It was found that the aluminum borate whisker was effective to suppress the crystallization of aluminum phosphates i...Aluminum borate whisker/aluminum phosphates composites were prepared with normal pressure sintering. It was found that the aluminum borate whisker was effective to suppress the crystallization of aluminum phosphates in the aluminum borate whisker/aluminum phosphates composites and contributed to the improvement of the mechanical properties. After sintered at 1050℃ for 1 h, the flexural strength of the composites with 30 vol% aluminum borate whisker addition reached 215.3 MPa. The dielectric constant and loss tangent of the composites were 4.23 and 0.0024 at 10 GHz.展开更多
基金Funded by the National Natural Science Foundation of China(No.51872254)the Yangzhou Hanjiang District Science and Technology Plan Project of China(No.HJM2019006)。
文摘Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(HCEGCI).The microstructures and tribological performance of the untreated and rolled samples were characterized.In addition,the wear mechanism of HCEGCI samples was also studied via pin-on-disc tests.The experimental results show that the as-rolled samples possess the structure-refined layer of 15μm and work-hardened layer of 0.13 mm.In comparison with the surface hardness of untreated samples,the surface hardness of as-rolled samples increases by 84.6%(from 240HV0.1 to 443HV0.1)and the residual compressive stresses existed within the range of 0.2 mm.The wear rates of as-rolled samples were decreased by 38.4%,37.5%,and 44.4%under different loads of 5 N,10 N,and 15 N,respectively.The wear characteristics of the untreated samples mainly exhibit the peeling wear coupled with partial adhesive and abrasive wear.However,as for the as-rolled samples,the adhesive wear was limited by the structure-refined layer and the micro-crack propagation was controlled by the work-hardened layer.Therefore,the wear resistance of as-rolled samples can be improved significantly due to the low wearing degree of the friction contact zone.
基金This work was financially supported by the Natural Science Foundation of Shandong Province, China (Y2006F03).
文摘Reticulated polyurethane was chosen as the preceramic material for preparing the porous preform using the replication process. The immersing and sintering processes were each performed twice for fabricating a high-porosity and super-strong skeleton. The aluminum magnesium matrix composites reinforced with three-dimensional network structure were prepared using the infiltration technique by pressure assisting and vacuum driving. Light interfacial reactions have played a profitable role in most of the ceramic-metal systems. The metal matrix composites interpenetrated with the ceramic phase have a higher wear resistance than the metal matrix phase. The volume fraction of ceramic reinforcement has a significant effect on the abrasive wear, and the wear rate can be decreased with the increase of the volume fraction of reinforcement.
基金supported by the Key Subject (Laboratory) Research Foundation of Shandong Provincethe Natural Science Foundation of China (No.50871047)+1 种基金the Encouragement Foundation for Distinguished Young Scientist of Shandong Province (No. 2008BS04018)the Natural Science Foundation of Shandong Province (No.Y2006F55 and No.Y2007F69)
文摘The temperature dependence of the viscosity of liquid Al-12wt.%Sn-4wt.%Si was studied with a hightemperature viscosity apparatus.Anomalous changes of viscosity of the melt were found at 1,103 K and 968 K in the cooling process,which indicates anomalous structural changes of the melt.It is calculated that the anomalous structural change is associated with an abrupt decrease of atomic clusters'size and activation energy in the melt.According to the temperature of the anomalous structural changes,melt heat treatment process(quenching from superheat to pouring temperature) was performed on Al-12wt.%Sn-4wt.%Si melt prior to pouring,aimed to keep the small atomic clusters from higher temperature to lower pouring temperature.The results suggest that relatively small atomic clusters at the pouring temperature in the melt could generate a deep under-cooling of nucleation in the subsequent solidification process,and refine the as-cast structure.After being quenched from superheating to pouring temperature,the relatively small atomic clusters,especially the Si-Si clusters in the melt will grow to equilibrium state(relatively big atomic clusters) with holding time,resulting in the prominent coarsening of the Si morphology in the as-cast structure.
文摘Aluminum borate whisker/aluminum phosphates composites were prepared with normal pressure sintering. It was found that the aluminum borate whisker was effective to suppress the crystallization of aluminum phosphates in the aluminum borate whisker/aluminum phosphates composites and contributed to the improvement of the mechanical properties. After sintered at 1050℃ for 1 h, the flexural strength of the composites with 30 vol% aluminum borate whisker addition reached 215.3 MPa. The dielectric constant and loss tangent of the composites were 4.23 and 0.0024 at 10 GHz.
