On the basis of integrating two-dimensional varying thickness finite elementmethod with hybrid genetic algorithm, a precise model was developed to design ideal backup rollcontour (Varying Contact Backup Roll, in short...On the basis of integrating two-dimensional varying thickness finite elementmethod with hybrid genetic algorithm, a precise model was developed to design ideal backup rollcontour (Varying Contact Backup Roll, in short VCR) in finishing rains of hot rolling rapidly andefficaciously. Additionally, a lot of good actual effects of VCR, such as evident improvement ofprofile and flatness of strip, remarkable decrease of roll consume, excellent maneuverability andmaintenance, and so on, were validated by long-term industrial tests in hot rolling strip plant ofWuhan Iron and Steel Group Corporation (WISCO).展开更多
A 2-dimension axisymmetric model was developed by the finite-differencemethod, which can be used to predict the transient temperature field and thermal profile of workrolls in the hot strip rolling process. To demonst...A 2-dimension axisymmetric model was developed by the finite-differencemethod, which can be used to predict the transient temperature field and thermal profile of workrolls in the hot strip rolling process. To demonstrate the accuracy and reliability of the solutiondeveloped, the calculation results were compared with the production data of a 1700 mm hot striprolling mill and good agreement was found between them. The effect of strip width and roll shiftingon the thermal expansion of the work rolls was studied. It is found that the strip width has markedeffect on the efficient thermal crown. Initially, when the rolling strip changes from narrow towide, a bigger efficient thermal crown can be quickly achieved; afterwards, when the rolling stripchanges from wide to narrow, not only the influence of uneven wear can be reduced but also theexcessive efficient thermal crown can be avoided. It is also found that the work roll shifting has adeterminate but not obvious effect on the reduction of the efficient thermal crown, and will makethe strip shape unstable without being used properly.展开更多
基金[The word was financially supported by "973" key foundation of China (No. 95-527-01-02-04). ]
文摘On the basis of integrating two-dimensional varying thickness finite elementmethod with hybrid genetic algorithm, a precise model was developed to design ideal backup rollcontour (Varying Contact Backup Roll, in short VCR) in finishing rains of hot rolling rapidly andefficaciously. Additionally, a lot of good actual effects of VCR, such as evident improvement ofprofile and flatness of strip, remarkable decrease of roll consume, excellent maneuverability andmaintenance, and so on, were validated by long-term industrial tests in hot rolling strip plant ofWuhan Iron and Steel Group Corporation (WISCO).
基金This work was financially supported by the Excellent Young Teachers Program of the Education Ministry of China (No. 261)
文摘A 2-dimension axisymmetric model was developed by the finite-differencemethod, which can be used to predict the transient temperature field and thermal profile of workrolls in the hot strip rolling process. To demonstrate the accuracy and reliability of the solutiondeveloped, the calculation results were compared with the production data of a 1700 mm hot striprolling mill and good agreement was found between them. The effect of strip width and roll shiftingon the thermal expansion of the work rolls was studied. It is found that the strip width has markedeffect on the efficient thermal crown. Initially, when the rolling strip changes from narrow towide, a bigger efficient thermal crown can be quickly achieved; afterwards, when the rolling stripchanges from wide to narrow, not only the influence of uneven wear can be reduced but also theexcessive efficient thermal crown can be avoided. It is also found that the work roll shifting has adeterminate but not obvious effect on the reduction of the efficient thermal crown, and will makethe strip shape unstable without being used properly.