Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet t...Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet tends to easily oxidize during and after processing.Herein,an in-situ integrated sensor system on engineering thermoplastics via hybrid laser direct writing is proposed,which primarily consists of laser-passivated functional Cu interconnects and laser-induced carbon-based sensors.Through a one-step photothermal treatment,the resulting functional Cu interconnects after reductive sintering and passivation are capable of resisting long-term oxidation failure at high temperatures(up to 170℃)without additional encapsulations.Interfacing with signal processing units,such an all-in-one system is applied for long-term and real-time temperature monitoring.This integrated sensor system with facile laser manufacturing strategies holds potentials for health monitoring and fault diagnosis of advanced equipment such as aircrafts,automobiles,high-speed trains,and medical devices.展开更多
基金STI 2030-Major Projects(2022ZD0208601)National Natural Science Foundation of China(52105593)+2 种基金Zhejiang Provincial Natural Science Foundation of China(LDQ24E050001)‘Pioneer’and‘Leading Goose’R&D Program of Zhejiang(2023C01051)Fundamental Research Funds for the Central Universities(226-2024-00085)。
文摘Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet tends to easily oxidize during and after processing.Herein,an in-situ integrated sensor system on engineering thermoplastics via hybrid laser direct writing is proposed,which primarily consists of laser-passivated functional Cu interconnects and laser-induced carbon-based sensors.Through a one-step photothermal treatment,the resulting functional Cu interconnects after reductive sintering and passivation are capable of resisting long-term oxidation failure at high temperatures(up to 170℃)without additional encapsulations.Interfacing with signal processing units,such an all-in-one system is applied for long-term and real-time temperature monitoring.This integrated sensor system with facile laser manufacturing strategies holds potentials for health monitoring and fault diagnosis of advanced equipment such as aircrafts,automobiles,high-speed trains,and medical devices.