Computer simulation codes were developed based on a proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings (CASM-3D for Win...Computer simulation codes were developed based on a proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings (CASM-3D for Windows). Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings under a centrifugal force field than that only under the gravity. A 'return back' mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section precision castings.展开更多
Based on the time-averaging equations and a modified engineering turbulence model, the mold filling and solidification processes of castings are approximately described. The algorithm for the control equations is brie...Based on the time-averaging equations and a modified engineering turbulence model, the mold filling and solidification processes of castings are approximately described. The algorithm for the control equations is briefly introduced, and some problems and improvement methods for the traditional method are also presented. Both calculation and tests proved that. comparing with the laminar fluid flow and heat transfer, the simulation results by using the turbulence model are closer to the real mold filling and solidification processes of castings.展开更多
文摘Computer simulation codes were developed based on a proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings (CASM-3D for Windows). Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings under a centrifugal force field than that only under the gravity. A 'return back' mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section precision castings.
文摘Based on the time-averaging equations and a modified engineering turbulence model, the mold filling and solidification processes of castings are approximately described. The algorithm for the control equations is briefly introduced, and some problems and improvement methods for the traditional method are also presented. Both calculation and tests proved that. comparing with the laminar fluid flow and heat transfer, the simulation results by using the turbulence model are closer to the real mold filling and solidification processes of castings.