Characterization of residual stresses and microstructural features in an Inconel 718 forged compressor disc

Residual stress plays an important part in fabricating commercial aero engine Inconel 718 components for their fatigue properties, reliability and durability. Due to the limitation of Chinese neutron diffraction instrument and lack of test practice and specifications, there is little systematic research on the residual stress of forged compressor disc. X-ray diffraction and neutron diffraction methods were used to measure the residual stress of Inconel 718 forged discs at the surface and in the interior, respectively. Scanning electron microscope and transmission electron microscope were used to characterize the microstructural features. The residual stress state at the disc is in near-surface compression, balanced by tension within the disc core. However, the surface residual stress of disc depends more on the rough machining than on the forging process. Also, the dislocation densities increase with decreasing distance to the surfaces of disc, and the residual stress accelerates dislocation generation and dynamic recrystallization.

How the Aggregates Determine Bound Rubber Models in Silicone Rubber? A Contrast Matching Neutron Scattering Study

The correlation between aggregates and bound rubber structures in silicone rubbers(S(phr)) with various silica fractions(ΦSi) has been investigated by contrast matching small-angle neutron scattering(SANS), swelling kinetics, and low-field nuclear magnetic resonance(NMR).Mixed solvents with deuterated cyclohexane fractions of 4.9% and 53.7% were chosen to match the scattering length densities of the matrix(SMP(phr)) and the filler(SMS(phr)), respectively. All the data consistently suggest that:(i) There is a critical threshold ΦSic between 10 and 30 phr;below ΦSic, the isolated aggregates are dominant, while beyond ΦSic, some rubber fraction is trapped among the agglomerate;(ii) ΦSiindependent thicknesses around 7.5 nm(NMR) and 8.6 nm(SANS) suggest that the bound rubber formation is determined by inherent properties of the components, and the power-law around 4.2 suggests an exponential changed gradient density of the bound rubber;(iii) SMS(80) presents a bicontinuous bound rubber with three characteristic lengths of 41, 100, and 234 nm. The expanded correlation length, a 20 nm smaller aggregate sizes suggest that such existent bicontinuous network in dry samples with less ΦSi is kind of impacted by swelling. With the obtained bound rubber models, the reinforcing mechanism of filled silicone rubber is elucidated.