Design and experiment analysis of the small maize harvester with attitude adjustment in the hilly and mountainous areas of China

To solve the problem of small planting plots and large sloping land for mechanized maize harvesting in China hilly and mountainous areas,a small maize harvester with attitude adjustment was designed to realize maize snapping,peeling,straw crushing and attitude adjusting at on time in this study.The basic structure and working principle of the small maize harvester were described,and the key components were designed as follows.The maize snapping device adopted the combination form of maize snapping plates and straw pulling rollers,and the gap of the straw pulling rollers can be adjusted to adapt to different maize varieties.Two pairs of peeling rollers formed a groove arrangement to improve peeling rate and reduced ear grain loss.The pressure feeding device mainly comprised drive chain and three grade pressure feeding rollers to increase the friction between ears and the peeling rollers,and help ears slide.The attitude adjustment advice was designed according to the high point stationary pursuit leveling method.When the attitude angle of the rack approached 0,the small maize harvester reached the level state.The actual range of attitude adjustment was obtained and the accuracy of static attitude adjustment was verified through attitude adjustment test.The influencing factors of ear loss rate and bract peeling rate were determined by orthogonal test,including the rotational speed of straw pulling rollers,peeling rollers and pressure feeding rollers.The mathematical regression model between the experimental factors and indicators was established by using Design Expert,and through the analysis variance to verify the significance of the evaluation indicators,the best combination of operation parameters was determined that the rotational speed of straw pulling rollers,peeling rollers and pressure feeding rollers were 1440 r/min,1535 r/min and 406 r/min.Under the optimal combination of the operation parameters,the ear loss rate and bract peeling rate were 1.33%and 93.98%.The design indicators of the small maize harvester can meet the relevant national standards,and can satisfy the need of maize mechanized harvesting in China hilly and mountainous areas.

Optimization design and experiment on feeding and chopping device of silage maize harvester

Horizontal feeding devices and plate hob chopping devices are the key component of silage maize harvester.To solve the problem of feeding blockage,reduce energy consumption,and improve the chopping quality of the chopping device a horizontal different diameter five-rollers device(HDDFD)was designed and the plate hob chopping device was simultaneously optimized and analyzed.Through the dynamic analysis,the feeding conveying speed was determined to be 2.0-4.5 m/s.The distance equation of the actual and theoretical cutting-edge curve and the position of the fixed blade were finally obtained.Single factor and response surface orthogonal tests in the bench site were carried out with feeding speed,rotating speed of chopping cylinder,feeding amount,and feeding direction as influencing factors,standard grass length rate(SGLR),and energy consumption per unit mass(ECPUM)as evaluation indexes.The optimal working parameters for chopping performance could be concluded as a feeding speed of 3.39 m/s,rotating speed of the chopping cylinder of 1016.17 r/min,feeding amount of 8.04 kg/s,and feeding direction of 52.2°.In addition,the SGLR and ECPUM were obtained as 95.35%and 37.63 kJ/kg,respectively.The relative error between the experimental results with round parameter combination and the predicted value was verified to be less than 5%.Field tests verified the reliability of the optimized feeding and chopping device.It can be seen that the HDDFD and optimized plate hob chopping device can meet the requirements of mechanized silage harvesting which obviously improves the working quality and reduce the energy consumption of chopping.