To solve problems of surface integrity of GH4169 caused by tool wear during machining,residual stresses layers(RSL),deformation layers(DL),and surface roughness of machined surface were studied in this work.Jobs were ...To solve problems of surface integrity of GH4169 caused by tool wear during machining,residual stresses layers(RSL),deformation layers(DL),and surface roughness of machined surface were studied in this work.Jobs were done at the turning parameters of v_(c)=15 m/min and f_(z)=0.05 mm/r and ap=1 mm with6 different worn tools.Firstly,tool nose wear closes to minor flank face and how it influenced machined surface were discussed.Details were given by image processing and it concluded to 5 tool w ear states according to cutting time.Secondly,relationships between tool wear states and tensile residual stresses(RS)were built so the RS range is manageable by placing a cutting time limit.Thirdly,affected layers’depths were associated w ith tool wear and the consistency betw een RSL and DL was presented.At last,roughness values variation with cutting time were discussed.Results show that RS in peripheral direction is far larger than that in axial direction.The total cutting time of a tool should be controlled within 37 min and a time period 30-37 min before severely worn owns excellent cutting effects.Tensile RS of 400 M Pa can be set as a reference value for evaluating tool quality from angle of workpiece.展开更多
基金the National Natural Science Foundation of China(Grant No.51975034)。
文摘To solve problems of surface integrity of GH4169 caused by tool wear during machining,residual stresses layers(RSL),deformation layers(DL),and surface roughness of machined surface were studied in this work.Jobs were done at the turning parameters of v_(c)=15 m/min and f_(z)=0.05 mm/r and ap=1 mm with6 different worn tools.Firstly,tool nose wear closes to minor flank face and how it influenced machined surface were discussed.Details were given by image processing and it concluded to 5 tool w ear states according to cutting time.Secondly,relationships between tool wear states and tensile residual stresses(RS)were built so the RS range is manageable by placing a cutting time limit.Thirdly,affected layers’depths were associated w ith tool wear and the consistency betw een RSL and DL was presented.At last,roughness values variation with cutting time were discussed.Results show that RS in peripheral direction is far larger than that in axial direction.The total cutting time of a tool should be controlled within 37 min and a time period 30-37 min before severely worn owns excellent cutting effects.Tensile RS of 400 M Pa can be set as a reference value for evaluating tool quality from angle of workpiece.
