The microstructural evolution and performance of diamond/Al composites during thermal cycling has rarely been investigated.In the present work,the thermal stability of diamond/Al composites during thermal cycling for ...The microstructural evolution and performance of diamond/Al composites during thermal cycling has rarely been investigated.In the present work,the thermal stability of diamond/Al composites during thermal cycling for up to 200 cycles was explored.Specifically,the thermal conductivity(λ)of the composites was measured and scanning electron microscopy of specific areas in the same samples was carried out to achieve quasi-in situ observations.The interface between the(100)plane of diamond and the Al matrix was well bonded with a zigzag morphology and abundant needle-like Al4C3 phases.By contrast,the interface between the(111)plane of diamond and the Al matrix showed weak bonding and debonded during thermal cycling.The debonding length increased rapidly over the first 100 thermal cycles and then increased slowly in the following 100 cycles.Theλof the diamond/Al composites decreased abruptly over the initial 20 cycles,increased afterward,and then decreased monotonously once more with increasing number of thermal cycles.Decreases in theλof the Al matrix and the corresponding stress concentration at the diamond/Al interface caused by thermal mismatch,rather than interfacial debonding,may be the main factors influencing the decrease inλof the diamond/Al composites,especially in the initial stages of thermal cycling.展开更多
Graphene/aluminum(Gr/Al)composites have attracted the attention of researchers all over the world due to their excellent properties.However,graphene agglomerates easily because of the van der Waals force between graph...Graphene/aluminum(Gr/Al)composites have attracted the attention of researchers all over the world due to their excellent properties.However,graphene agglomerates easily because of the van der Waals force between graphite sheets,thereby affecting the performance of the composites.Decreasing the agglomeration of graphene and dispersing it uniformly in the Al matrix is a key challenge.In the preparation process,predispersion treatment and deformation treatment can play important roles in graphene dispersion.Researchers have conducted a series of research and literature reviews of the graphene predispersion and consolidation of composites.However,they paid less attention to post-deformation processing.This review summarizes different deformation treatments involved in the preparation process of Gr/Al composites and the evolution of the microstructure during the process.Research on deformation parameters is expected to further improve the properties of Gr/Al composites and would provide a deep understanding of the strengthening effect of graphene.展开更多
In this work, aluminum alloy with a high concentration of magnesium (5A06) was reinforced with 55 vol% unidirectional ultra-high modulus and highly graphitized carbon fiber (M40J) using pressure infiltration metho...In this work, aluminum alloy with a high concentration of magnesium (5A06) was reinforced with 55 vol% unidirectional ultra-high modulus and highly graphitized carbon fiber (M40J) using pressure infiltration method. The effect of temperature on the bending strength of the Cf/A1 composites was investigated from room temperature to 500 ℃. The experimental results showed that the strength of M40Jf/5A06A1 composites was not affected by temperature from room temperature to 200 ℃. The bending strength of the composite at 300 ℃ was decreased by 30% compared with that at room temperature. In order to evaluate the extent of interface weakening, the length of fiber pullout was measured. The results showed that the pullout length reached the maximum at 300 and 500 ℃, which indicated weak interface at the corre- sponding temperature. The DSC curve presented obvious heat absorption peak at around 300 ℃, which may be attributed to the dissolution of the interfacial product (A13Mg2) phases at the C/A1 interface. The bending fracture surfaces of the composites after three-point bending tests were observed by SEM, plastic-viscous flow of the matrix were observed at the samples tested at 500 ℃. The predominant mechanisms for high-temperature damage of M40Jf/5A06A1 composites are matrix softening caused by dislocation recovery and interface weakening caused by the dissolution of interfacial products.展开更多
In the present work, the wire electrical discharge machining(WEDM) process of the 65 vol% SiCp/2024 Al composite prepared by pressure infiltration methods has been investigated. The microstructure of the machined co...In the present work, the wire electrical discharge machining(WEDM) process of the 65 vol% SiCp/2024 Al composite prepared by pressure infiltration methods has been investigated. The microstructure of the machined composite was characterized by scanning electron microscope, the average surface roughness(Ra), X-ray diffraction, X-ray photoelectron spectroscopy and transmission electron microscopy(TEM) techniques. Three zones from the surface to the interior(melting zone, heat affected zone and un-affected zone) were found in the machined composites, while the face of SiC particles on the surface toward the outside was ‘‘cut'' to be flat. Increase in Al and Si but decrease in C and O were observed in the core areas of the removed particles. Si phase, which was generated due to the decomposition of SiC, was detected after the WEDM process. The irregular and spherical particles were further observed by TEM. Based on the microstructure observation, it is suggested that the machining mechanism of 65 vol% SiCp/2024 Al composite was the combination of the melting of Al matrix and the decomposition of SiC particles.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.1871072,51871073,52171136,51771063,61604086,and U1637201)the China Postdoctoral Science Foundation(Nos.2016M590280 and 2017T100240)+1 种基金the Heilongjiang Postdoctoral Foundation(Nos.LBH-Z16075 and LBH-TZ2014)the Fundamental Research Funds for the Central Universities,China(Nos.HIT.NSRIF.20161 and HIT.MKSTISP.201615).
文摘The microstructural evolution and performance of diamond/Al composites during thermal cycling has rarely been investigated.In the present work,the thermal stability of diamond/Al composites during thermal cycling for up to 200 cycles was explored.Specifically,the thermal conductivity(λ)of the composites was measured and scanning electron microscopy of specific areas in the same samples was carried out to achieve quasi-in situ observations.The interface between the(100)plane of diamond and the Al matrix was well bonded with a zigzag morphology and abundant needle-like Al4C3 phases.By contrast,the interface between the(111)plane of diamond and the Al matrix showed weak bonding and debonded during thermal cycling.The debonding length increased rapidly over the first 100 thermal cycles and then increased slowly in the following 100 cycles.Theλof the diamond/Al composites decreased abruptly over the initial 20 cycles,increased afterward,and then decreased monotonously once more with increasing number of thermal cycles.Decreases in theλof the Al matrix and the corresponding stress concentration at the diamond/Al interface caused by thermal mismatch,rather than interfacial debonding,may be the main factors influencing the decrease inλof the diamond/Al composites,especially in the initial stages of thermal cycling.
基金financially supported by the National Natural Science Foundation of China(Nos.51871073,51871072,51771063,61604086,and U1637201)the China Postdoctoral Science Foundation(Nos.2016M590280 and 2017T100240)+1 种基金the Heilongjiang Postdoctoral Foundation(No.LBH-Z16075)the Fundamental Research Funds for the Central Universities(Nos.HIT.NSRIF.20161 and HIT.MKSTISP.201615)。
文摘Graphene/aluminum(Gr/Al)composites have attracted the attention of researchers all over the world due to their excellent properties.However,graphene agglomerates easily because of the van der Waals force between graphite sheets,thereby affecting the performance of the composites.Decreasing the agglomeration of graphene and dispersing it uniformly in the Al matrix is a key challenge.In the preparation process,predispersion treatment and deformation treatment can play important roles in graphene dispersion.Researchers have conducted a series of research and literature reviews of the graphene predispersion and consolidation of composites.However,they paid less attention to post-deformation processing.This review summarizes different deformation treatments involved in the preparation process of Gr/Al composites and the evolution of the microstructure during the process.Research on deformation parameters is expected to further improve the properties of Gr/Al composites and would provide a deep understanding of the strengthening effect of graphene.
基金financially supported by the National Natural Science Foundation of China (No. 51301053)Key Laboratory Fund of Harbin Institute of Technology in China (No. 5780011513)
文摘In this work, aluminum alloy with a high concentration of magnesium (5A06) was reinforced with 55 vol% unidirectional ultra-high modulus and highly graphitized carbon fiber (M40J) using pressure infiltration method. The effect of temperature on the bending strength of the Cf/A1 composites was investigated from room temperature to 500 ℃. The experimental results showed that the strength of M40Jf/5A06A1 composites was not affected by temperature from room temperature to 200 ℃. The bending strength of the composite at 300 ℃ was decreased by 30% compared with that at room temperature. In order to evaluate the extent of interface weakening, the length of fiber pullout was measured. The results showed that the pullout length reached the maximum at 300 and 500 ℃, which indicated weak interface at the corre- sponding temperature. The DSC curve presented obvious heat absorption peak at around 300 ℃, which may be attributed to the dissolution of the interfacial product (A13Mg2) phases at the C/A1 interface. The bending fracture surfaces of the composites after three-point bending tests were observed by SEM, plastic-viscous flow of the matrix were observed at the samples tested at 500 ℃. The predominant mechanisms for high-temperature damage of M40Jf/5A06A1 composites are matrix softening caused by dislocation recovery and interface weakening caused by the dissolution of interfacial products.
基金supported by the National Natural Science Foundation of China(No.51501047)China Postdoctoral Science Foundation(No.2016M590280)the Fundamental Research Funds for the Central Universities(Nos.HIT.NSRIF.20161,HIT.MKSTISP.201615)
文摘In the present work, the wire electrical discharge machining(WEDM) process of the 65 vol% SiCp/2024 Al composite prepared by pressure infiltration methods has been investigated. The microstructure of the machined composite was characterized by scanning electron microscope, the average surface roughness(Ra), X-ray diffraction, X-ray photoelectron spectroscopy and transmission electron microscopy(TEM) techniques. Three zones from the surface to the interior(melting zone, heat affected zone and un-affected zone) were found in the machined composites, while the face of SiC particles on the surface toward the outside was ‘‘cut'' to be flat. Increase in Al and Si but decrease in C and O were observed in the core areas of the removed particles. Si phase, which was generated due to the decomposition of SiC, was detected after the WEDM process. The irregular and spherical particles were further observed by TEM. Based on the microstructure observation, it is suggested that the machining mechanism of 65 vol% SiCp/2024 Al composite was the combination of the melting of Al matrix and the decomposition of SiC particles.