Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-b...Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.展开更多
Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly l...Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly limit their application range.It is widely recognized that surface treatment is the most commonly utilized technique for remarkably improving a substrate’s surface characteristics.Numerous methods have been introduced for the surface treatment of Mg and Mg-based alloys to improve their corrosion behavior and tribological performance.Among these,thermal spray(TS)technology provides several methods for deposition of various functional metallic,ceramic,cermet,or other coatings tailored to particular conditions.Recent researches have shown the tremendous potential for thermal spray coated Mg alloys for biomedical and industrial applications.In this context,the cold spray(CS)method,as a comparatively new TS coating technique,can generate the coating layer using kinetic energy rather than combined thermal and kinetic energies,like the high-velocity oxy-fuel(HVOF)spray method.Moreover,the CS process,as a revolutionary method,is able to repair and refurbish with a faster turnaround time;it also provides solutions that do not require dealing with the thermal stresses that are part of the other repair processes,such as welding or other TS processes using a high-temperature flame.In this review paper,the recently designed coatings that are specifically applied to Mg alloys(primarily for industrial applications)employing various coating processes are reviewed.Because of the increased utilization of CS technology for both 3D printed(additively manufactured)coatings and repair of structurally critical components,the most recent CS methods for the surface treatment,repair,and refurbishment of Mg alloys as well as their benefits and restrictions are then discussed and reviewed in detail.Lastly,the prospects of this field of study are briefly discussed,along with a summary of the presented work.展开更多
This study investigates the effect of graphene oxide(GO)on the mechanical and corrosion behavior,antibacterial performance,and cell response of Mg–Zn–Mn(MZM)nanocomposite.MZM/GO nanocomposites with different amounts...This study investigates the effect of graphene oxide(GO)on the mechanical and corrosion behavior,antibacterial performance,and cell response of Mg–Zn–Mn(MZM)nanocomposite.MZM/GO nanocomposites with different amounts of GO(i.e.,0.5 wt%,1.0 wt%,and1.5 wt%)were fabricated by the semi-powder metallurgy method.The influence of GO on the MZM nanocomposite was analyzed through the hardness,compressive,corrosion,antibacterial,and cytotoxicity tests.The experimental results showed that,with the increase in the amount of GO(0.5 wt%and 1.5 wt%),the hardness value,compressive strength,and antibacterial performance of the MZM nanocomposite increased,whereas the cell viability and osteogenesis level decreased after the addition of 1.5 wt%GO.Moreover,the electrochemical examination results showed that the corrosion behavior of the MZM alloy was significantly enhanced after encapsulation in 0.5 wt%GO.In summary,MZM nanocomposites reinforced with GO can be used for implant applications because of their antibacterial performance and mechanical property.展开更多
A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoat...A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoated samples were assessed.Mechanical alloying followed by sintering was applied to fabricate the Mg–3Zn–0.5Ag–15NiTi nanocomposite substrate.Moreover, different contents of poly(lactic-co-glycolic acid)(PLGA) coatings were studied, and 10 wt% of PLGA content was selected.The scanning electron microscopy(SEM) images of the bulk nanocomposite showed an acceptable homogenous dispersion of the Ni Ti nanoparticles(NPs) in the Mg-based matrix.In the in vitro bioactivity evaluation, following the immersion of the uncoated and coated samples in a simulated body fluid(SBF) solution, the Ca/P atomic ratio demonstrated that the apatite formation amount on the coated sample was greater than that on the uncoated nanocomposite.Furthermore, assessing the corrosion resistance indicated that the coatings on the Mg-based substrate led to a corrosion current density(icorr) that was considerably lower than that of the substrate.Such a condition revealed that the coating would provide an obstacle for the corrosion.Based on this study, the PLGA/hardystonite(HT) composite-coated Mg–3Zn–0.5Ag–15NiTi nanocomposite may be suitably applied as an orthopedic implant biomaterial.展开更多
Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the othe...Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution （bi-layered TGO thickness） and durability of thermal barrier coating systems during cyclic oxidation.展开更多
The effect of multi-step tempering on retained austenite content and mechanical properties of low alloy steel used in the forged cold back-up roll was investigated.Microstructural evolutions were characterized by opti...The effect of multi-step tempering on retained austenite content and mechanical properties of low alloy steel used in the forged cold back-up roll was investigated.Microstructural evolutions were characterized by optical microscope,X-ray diffraction,scanning electron microscope and Feritscope,while the mechanical properties were determined by hardness and tensile tests.The results revealed that the content of retained austenite decreased by about 2% after multi-step tempering.However,the content of retained austenite increased from 3.6% to 5.1% by increasing multi-step tempering temperature.The hardness and tensile strength increased as the austenitization temperature changed from 800 to 920 ℃,while above 920 ℃,hardness and tensile strength decreased.In addition,the maximum values of hardness,ultimate and yield strength were obtained via triple tempering at 520 ℃,while beyond 520 ℃,the hardness,ultimate and yield strength decreased sharply.展开更多
文摘Magnesium(Mg)-based materials are a new generation of alloys with the exclusive ability to be biodegradable within the human/animal body.In addition to biodegradability,their inherent biocompatibility and similar-to-bone density make Mg-based alloys good candidates for fabricating surgical bioimplants for use in orthopedic and traumatology treatments.To this end,nowadays additive manufacturing(AM)along with three-dimensional(3D)printing represents a promising manufacturing technique as it allows for the integration of bioimplant design and manufacturing processes specific to given applications.Meanwhile,this technique also faces many new challenges associated with the properties of Mg-based alloys,including high chemical reactivity,potential for combustion,and low vaporization temperature.In this review article,various AM processes to fabricate biomedical implants from Mg-based alloys,along with their metallic microstructure,mechanical properties,biodegradability,biocompatibility,and antibacterial properties,as well as various post-AM treatments were critically reviewed.Also,the challenges and issues involved in AM processes from the perspectives of bioimplant design,properties,and applications were identified;the possibilities and potential scope of the Mg-based scaffolds/implants are discussed and highlighted.
基金the Universiti Teknologi Malaysia (UTM) for providing research facilities and financial support under Grants No:(1)UTM-Research University Grant (RUG) (Q.J130000.2524.16H35),and (2)Nippon Sheet Glass (NSG) R.J130000.7324.4B300
文摘Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of study.However,the inferior corrosion and wear characteristics significantly limit their application range.It is widely recognized that surface treatment is the most commonly utilized technique for remarkably improving a substrate’s surface characteristics.Numerous methods have been introduced for the surface treatment of Mg and Mg-based alloys to improve their corrosion behavior and tribological performance.Among these,thermal spray(TS)technology provides several methods for deposition of various functional metallic,ceramic,cermet,or other coatings tailored to particular conditions.Recent researches have shown the tremendous potential for thermal spray coated Mg alloys for biomedical and industrial applications.In this context,the cold spray(CS)method,as a comparatively new TS coating technique,can generate the coating layer using kinetic energy rather than combined thermal and kinetic energies,like the high-velocity oxy-fuel(HVOF)spray method.Moreover,the CS process,as a revolutionary method,is able to repair and refurbish with a faster turnaround time;it also provides solutions that do not require dealing with the thermal stresses that are part of the other repair processes,such as welding or other TS processes using a high-temperature flame.In this review paper,the recently designed coatings that are specifically applied to Mg alloys(primarily for industrial applications)employing various coating processes are reviewed.Because of the increased utilization of CS technology for both 3D printed(additively manufactured)coatings and repair of structurally critical components,the most recent CS methods for the surface treatment,repair,and refurbishment of Mg alloys as well as their benefits and restrictions are then discussed and reviewed in detail.Lastly,the prospects of this field of study are briefly discussed,along with a summary of the presented work.
文摘This study investigates the effect of graphene oxide(GO)on the mechanical and corrosion behavior,antibacterial performance,and cell response of Mg–Zn–Mn(MZM)nanocomposite.MZM/GO nanocomposites with different amounts of GO(i.e.,0.5 wt%,1.0 wt%,and1.5 wt%)were fabricated by the semi-powder metallurgy method.The influence of GO on the MZM nanocomposite was analyzed through the hardness,compressive,corrosion,antibacterial,and cytotoxicity tests.The experimental results showed that,with the increase in the amount of GO(0.5 wt%and 1.5 wt%),the hardness value,compressive strength,and antibacterial performance of the MZM nanocomposite increased,whereas the cell viability and osteogenesis level decreased after the addition of 1.5 wt%GO.Moreover,the electrochemical examination results showed that the corrosion behavior of the MZM alloy was significantly enhanced after encapsulation in 0.5 wt%GO.In summary,MZM nanocomposites reinforced with GO can be used for implant applications because of their antibacterial performance and mechanical property.
基金the support provided by Islamic Azad University of Najafabad, Iran for this research。
文摘A type of polymer/ceramic coating was introduced on a magnesium-based nanocomposite, and the nanocomposite was evaluated for implant applications.The microstructure, corrosion, and bioactivity of the coated and uncoated samples were assessed.Mechanical alloying followed by sintering was applied to fabricate the Mg–3Zn–0.5Ag–15NiTi nanocomposite substrate.Moreover, different contents of poly(lactic-co-glycolic acid)(PLGA) coatings were studied, and 10 wt% of PLGA content was selected.The scanning electron microscopy(SEM) images of the bulk nanocomposite showed an acceptable homogenous dispersion of the Ni Ti nanoparticles(NPs) in the Mg-based matrix.In the in vitro bioactivity evaluation, following the immersion of the uncoated and coated samples in a simulated body fluid(SBF) solution, the Ca/P atomic ratio demonstrated that the apatite formation amount on the coated sample was greater than that on the uncoated nanocomposite.Furthermore, assessing the corrosion resistance indicated that the coatings on the Mg-based substrate led to a corrosion current density(icorr) that was considerably lower than that of the substrate.Such a condition revealed that the coating would provide an obstacle for the corrosion.Based on this study, the PLGA/hardystonite(HT) composite-coated Mg–3Zn–0.5Ag–15NiTi nanocomposite may be suitably applied as an orthopedic implant biomaterial.
基金Project supported by the Ministry of Higher Education of Malaysia and Research Management Center of UTM(Post-Doctoral part)
文摘Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution （bi-layered TGO thickness） and durability of thermal barrier coating systems during cyclic oxidation.
文摘The effect of multi-step tempering on retained austenite content and mechanical properties of low alloy steel used in the forged cold back-up roll was investigated.Microstructural evolutions were characterized by optical microscope,X-ray diffraction,scanning electron microscope and Feritscope,while the mechanical properties were determined by hardness and tensile tests.The results revealed that the content of retained austenite decreased by about 2% after multi-step tempering.However,the content of retained austenite increased from 3.6% to 5.1% by increasing multi-step tempering temperature.The hardness and tensile strength increased as the austenitization temperature changed from 800 to 920 ℃,while above 920 ℃,hardness and tensile strength decreased.In addition,the maximum values of hardness,ultimate and yield strength were obtained via triple tempering at 520 ℃,while beyond 520 ℃,the hardness,ultimate and yield strength decreased sharply.
