Ceramic cores are widely used in investment casting,and ideal properties of cores are essential for high-quality castings.Under the circumstances requiring thick cores,solid cores are likely to encounter deformation a...Ceramic cores are widely used in investment casting,and ideal properties of cores are essential for high-quality castings.Under the circumstances requiring thick cores,solid cores are likely to encounter deformation and cracking defects due to the accumulation of shrinkage.Therefore,with the superiority of ceramic stereolithography in producing complex ceramic parts,hollow cores with lattice structures were designed and fabricated.The dimensional accuracy and properties of the green and sintered bodies were evaluated.Results show the dimensional accuracy of sintered cores is controlled within±0.25 mm benefited from the precise green bodies.The mechanical properties are not obviously deteriorated.The bending strength reaches 11.94 MPa at room temperature and 12.87 MPa at 1,500℃ with a creep deformation of 0.345 mm.Furthermore,casting verifications prove that the hollow cores meet the requirements of investment casting.Smooth casting surfaces are obtained,at the same time,the core-removal efficiency is improved by over 3 times.展开更多
Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitat...Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitation of the preparation method.In this study,the method of photocuring additive manufacturing was used to prepare the complex casting mould from transparent photosensitive resin.The pouring test was carried out under different centrifugal conditions,and the filling process of the gating system,support bars and other positions in the vertical direction was recorded and analyzed.The experimental results show that the internal liquid level and the filling process of the test piece prepared by this method can be observed clearly.The angle between the liquid surface and the horizontal plane in the test piece gradually increases as the centrifugal rotational speed increases,which means the filling process is carried out from outside to inside at high rotational speed.The velocity of the fluid entering the runner increases with the increase of rotational speed,but the filling speeds is less affected by the centrifugal speed at other positions.The liquid flow is continuous and stable during the forward filling process,without splashing or interruption of liquid droplets.展开更多
For the reliability and power consumption issues of Ethernet data transmission based on the field programmable gate array (FPGA), a low-power consumption design method is proposed, which is suitable for FPGA impleme...For the reliability and power consumption issues of Ethernet data transmission based on the field programmable gate array (FPGA), a low-power consumption design method is proposed, which is suitable for FPGA implementation. To reduce the dynamic power consumption of integrated circuit (IC) design, the proposed method adopts the dynamic control of the clock frequency. For most of the time, when the port is in the idle state or lower-rate state, users can reduce or even turn off the reading clock frequency and reduce the clock flip frequency in order to reduce the dynamic power consumption. When the receiving rate is high, the reading clock frequency will be improved timely to ensure that no data will lost. Simulated and verified by Modelsim, the proposed method can dynamically control the clock frequency, including the dynamic switching of high-speed and low-speed clock flip rates, or stop of the clock flip.展开更多
Based on the generalized gradient approximation (GGA), Perdew-Wang-91 (PW91) combined with a periodic slab model has been applied to study the catalytic activity of chlorine evolution on TinRumO2 (1 1 0) surface...Based on the generalized gradient approximation (GGA), Perdew-Wang-91 (PW91) combined with a periodic slab model has been applied to study the catalytic activity of chlorine evolution on TinRumO2 (1 1 0) surface. Metal oxide model TinRumO2 has been established with pure TiO2 and Ru02 on the basis set of Double Numerical plus polarization (DNP), in which the proportion of n:m was 3:1, 1 :l, or 1:3. Analysis on the reaction activity in the electrochemical reaction and the electrochemical desorption reaction was based on Frontier molecular orbital theory. The results show that the TinRumO2 with a ratio of Ti:Ru at 3:1 is best facilitates the electrochemical reaction and electrochemical desorption reaction to produce M-Clads intermediate and precipitate C12. In addition, the adsorption energy of Cl on the surface of Ti3RU102 possesses the minimum value of 2.514 eV, and thus electrochemical desorption reaction could occur most easily.展开更多
基金supported by the National Natural Science Foundation of China (Grant No. 52175333)Tribology Science Fund of the State Key Laboratory of Tribology,Tsinghua University (Grant No. SKLT2021B05)+1 种基金Foshan Science and Technology Innovation Team Project (Grant No. 2018IT100142)National Science and Technology Major Project of China (Grant No. J2019-VII-0002-0142)
文摘Ceramic cores are widely used in investment casting,and ideal properties of cores are essential for high-quality castings.Under the circumstances requiring thick cores,solid cores are likely to encounter deformation and cracking defects due to the accumulation of shrinkage.Therefore,with the superiority of ceramic stereolithography in producing complex ceramic parts,hollow cores with lattice structures were designed and fabricated.The dimensional accuracy and properties of the green and sintered bodies were evaluated.Results show the dimensional accuracy of sintered cores is controlled within±0.25 mm benefited from the precise green bodies.The mechanical properties are not obviously deteriorated.The bending strength reaches 11.94 MPa at room temperature and 12.87 MPa at 1,500℃ with a creep deformation of 0.345 mm.Furthermore,casting verifications prove that the hollow cores meet the requirements of investment casting.Smooth casting surfaces are obtained,at the same time,the core-removal efficiency is improved by over 3 times.
基金This work was financially supported by the National Science and Technology Major Project of China(Grant No.J2019-Ⅶ-0002-0142)the National Natural Science Foundation of China(Grant No.52175333).
文摘Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitation of the preparation method.In this study,the method of photocuring additive manufacturing was used to prepare the complex casting mould from transparent photosensitive resin.The pouring test was carried out under different centrifugal conditions,and the filling process of the gating system,support bars and other positions in the vertical direction was recorded and analyzed.The experimental results show that the internal liquid level and the filling process of the test piece prepared by this method can be observed clearly.The angle between the liquid surface and the horizontal plane in the test piece gradually increases as the centrifugal rotational speed increases,which means the filling process is carried out from outside to inside at high rotational speed.The velocity of the fluid entering the runner increases with the increase of rotational speed,but the filling speeds is less affected by the centrifugal speed at other positions.The liquid flow is continuous and stable during the forward filling process,without splashing or interruption of liquid droplets.
基金supported by the Natural Science Foundation of China under Grant No.61376024 and No.61306024Natural Science Foundation of Guangdong Province under Grant No.S2013040014366Basic Research Programme of Shenzhen under Grant No.JCYJ20140417113430642 and No.JCYJ20140901003939020
文摘For the reliability and power consumption issues of Ethernet data transmission based on the field programmable gate array (FPGA), a low-power consumption design method is proposed, which is suitable for FPGA implementation. To reduce the dynamic power consumption of integrated circuit (IC) design, the proposed method adopts the dynamic control of the clock frequency. For most of the time, when the port is in the idle state or lower-rate state, users can reduce or even turn off the reading clock frequency and reduce the clock flip frequency in order to reduce the dynamic power consumption. When the receiving rate is high, the reading clock frequency will be improved timely to ensure that no data will lost. Simulated and verified by Modelsim, the proposed method can dynamically control the clock frequency, including the dynamic switching of high-speed and low-speed clock flip rates, or stop of the clock flip.
基金the Natural Science Foundation of China(No. 51072239)the Fundamental Research Funds for the Central Universities(No.CQDXWL-2012-032) for financial support
文摘Based on the generalized gradient approximation (GGA), Perdew-Wang-91 (PW91) combined with a periodic slab model has been applied to study the catalytic activity of chlorine evolution on TinRumO2 (1 1 0) surface. Metal oxide model TinRumO2 has been established with pure TiO2 and Ru02 on the basis set of Double Numerical plus polarization (DNP), in which the proportion of n:m was 3:1, 1 :l, or 1:3. Analysis on the reaction activity in the electrochemical reaction and the electrochemical desorption reaction was based on Frontier molecular orbital theory. The results show that the TinRumO2 with a ratio of Ti:Ru at 3:1 is best facilitates the electrochemical reaction and electrochemical desorption reaction to produce M-Clads intermediate and precipitate C12. In addition, the adsorption energy of Cl on the surface of Ti3RU102 possesses the minimum value of 2.514 eV, and thus electrochemical desorption reaction could occur most easily.