Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400- 900℃. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb（C,N） and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb（C,N） and NbC precipitates and Cr segregation adjacent to the precipitates.

Mechanism of local solidification time variations with melt rate during vacuum arc remelting process of 8Cr4Mo4V high-strength steel

A 2D axisymmetric numerical model was established to investigate the variations of molten pool with different melt rates during the vacuum arc remelting of 8Cr4Mo4V high-strength steel,and the ingot growth was simulated by dynamic mesh techniques.The results show that as the ingot grows,the molten pool profile changes from shallow and flat to V-shaped,and both the molten pool depth and the mushy width increase.Meanwhile,the variation of both the molten pool shape and the mushy width melt rate is clarified by the thermal equilibrium analysis.As melt rate increases,both the molten pool depth and the mushy width increase.It is caused by the increment in sensible heat stored in the ingot due to the limitation of the cooling capacity of the mold.The nonlinear increment in sensible heat leads to a nonlinear increase in the mushy width.In addition,as melt rate increases,the local solidification time(LST)of ingot decreases obviously at first and then increases.When melt rate is controlled in a suitable range,LST is the lowest and the secondary dendrite arm spacing of the ingot is the smallest,which can effectively improve the compactness degree of 8Cr4Mo4V high-strength steel.

Numerical investigation on melting characteristics of scrap with heat and mass transfers in molten steel

Herein,a numerical simulation with simultaneous heat and mass transfers is carried out to investigate the scrap melting characteristics in molten steel after model verification by published experimental data.The numerical results show that the scrap melting stages consist of the frozen shell formation stage,the frozen shell remelting stage and the parent scrap melting stage.The heat transfer coefficient and the carbon mass transfer coefficient between the scrap and the molten steel are,respectively,in the range of 4209-6249 W m^(-2) K^(-1) and 6.4×10^(-5) m s^(-1).Meanwhile,the effects of process parameters on scrap melting time were studied.An increase in the scrap preheating temperature(T_(scrap)),the molten steel temperature(T_(steel))and the carbon content of molten steel(C_(steel)),and a decrease in the scrap thickness dscrap,can reduce the frozen shell existence time,as well as the scrap melting time.On this basis,a quantitative relationship between the aforementioned process parameters and the scrap melting time is obtained to predict the formation of frozen shell(W),which provides process guidance for shortening the scrap melting time.The quantitative relationship is expressed as:lnΨ=311.32-2.34ln(T_(scrap))-39.99ln(T_(steel))-0.08ln(d_(scrap))-0.57ln(C_(steel)).

Effect of melt current on multi-physical field and heat flow distribution during ESR process based on model of dynamic formation of slag skin

A numerical model coupled with a multi-physical field based on dynamic formation of slag skin is established.After validation by comparing the experimental and simulation results of depth of metal pool,slag skin thickness and melt rate,it is utilized to investigate the effect of melt current on the coupled multi-physical field,slag skin thickness,metal pool depth and the heat flow distribution during electroslag remelting(ESR)Inconel 625 solidification process.The results showed that with the increase in the melt current,the velocities of ESR system and the temperature of metal pool increased,whereas the highest temperature of slag bath firstly decreased and then increased.With the increase in the melt current,the slag skin thickness,metal pool depth and melt rate increased.Furthermore,the characteristics of the heat flow distribution and the effect of melt current on the heat flow distribution were analysed.

Effect of partial replacement of carbon by nitrogen on intergranular corrosion behavior of high nitrogen martensitic stainless steels

The microstructure evolution and intergranular corrosion(IGC) behavior of high nitrogen martensitic stainless steels(MSSs) by partial replacing C by N were investigated by using microscopy, X-ray diffraction, nitric acid tests and double-loop electrochemical potentiokinetic reactivation(DL-EPR) tests. The results show that the partial replacement of C by N first reduces and then increases the size and content of precipitates in high nitrogen MSSs, and converts the dominant precipitates from M23C6 to M2N,furthermore first improves and then deteriorates the IGC resistance. The high nitrogen MSS containing medium C and N contents provides good combination of mechanical properties and IGC resistance.