Laser-induced oxidation assisted micro milling of high aspect ratio microgroove on WC-Co cemented carbide

Severe tool wear and poor surface quality are the main problems during micro machining of cemented carbide.In this work,an innovative hybrid process of laser-induced oxidation assisted micro milling(LOMM)was proposed to solve the problems.A nanosecond laser was utilized to induce oxidation of the WC-20%Co material,producing loose oxide which was easy to remove.The micro machinability of the material was improved by laser-induced oxidation.The oxidation mechanisms of cemented carbide were studied.A microgroove with a depth of 2.5 mm and aspect ratio of 5 was fabricated successfully.The milling force,surface quality and tool wear mechanisms were investigated.For comparison,a microgroove was also fabricated with conventional micro milling(COMM)using identical milling parameters.Results revealed that in LOMM the milling force and tool wear rate were extremely low during removing the oxide.The machined surface quality and dimensional accuracy achieved by LOMM were superior to those obtained by COMM.The surface roughness Saof the microgroove bottom reached 88 nm in LOMM,while the cross-sectional geometry of the microgroove was a trapezoid.Perpendicularity of the microgroove sidewall machined by LOMM was better than that by COMM.The tool wear forms in LOMM were coating spalling and slight tool nose breakage.Compared with COMM,the tool life in LOMM was prolonged significantly.It indicates that the proposed hybrid process is an effective and efficient way to fabricate high aspect ratio micro-features with high dimensional accuracy.

Synthesis of SiO_2@SiO_2 core-shell microspheres using urea-formaldehyde polymers as the templates for fast separation of small solutes and proteins

Superficially porous core-shell silica microspheres （CSSMs） have been a great success for the fast separation of small molecules and proteins in recent years. In this paper, the CSSMs were synthesized by an improved polymerization-induced colloid aggregation （PICA） method using urea-formaldehyde polymers as the templates. The agglomeration of the functionalized silica core was avoided by the surface modification through reflux with ureidopropyltrimethoxysilane in the neutral ethanol solution at 80 ~C, and the secondary nucleation of the silica nanoparticles during the preparation process could also be inhibited via the optimization of the reaction conditions, such as pH, temperature, colloidal silica sol concentration and the reaction time. The controllable shell thickness and pore size of the synthesized monodisperse CSSMs were successfully obtained by adjusting the weight ratio of silica core/colloidal silica sol and the particle size of colloidal silica sol, respectively. The C18-modified CSSMs with different pore sizes were used to separate small solutes and proteins. The higher efficient separation and relatively low back pressure of the synthesized core-shefi column demonstrate that the CSSMs have a great ootential aoolication for fast HPLC