High pressure squeeze is the most popular moulding process applied in modern moulding machines.Because of the unique characters of moulding sand and nonlinearity of squeezing process,the mechanical model is of key imp...High pressure squeeze is the most popular moulding process applied in modern moulding machines.Because of the unique characters of moulding sand and nonlinearity of squeezing process,the mechanical model is of key importance for computer simulation.Drucker-Prager/Cap is a typical soil mechanical theory model and it was used to simulate the squeezing process in this study,while ABAQUS software is used to simulate dynamic stress/strain evolution during the process.The simulation agrees well with the experimental results.We conclude that Drucker-Prager/Cap is an appropriate model for the squeezing compaction of moulding sand,and that the associated nonlinearity can be solved well with ABAQUS software.展开更多
The influences of the addition of Ag on the glass forming ability (GFA) and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD) and electrochemical polarization in 0.1 mol/L...The influences of the addition of Ag on the glass forming ability (GFA) and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD) and electrochemical polarization in 0.1 mol/L NaOH solution.Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag;and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass.The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA.The addition element Ag improves the forming speed and the stability of the passive film,which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.展开更多
During heat treatment process, the distortion behavior inevitably appears in hydraulic turbine blade castings. In this research, a technology was developed for real-time measurement of the distortion in hydraulic turb...During heat treatment process, the distortion behavior inevitably appears in hydraulic turbine blade castings. In this research, a technology was developed for real-time measurement of the distortion in hydraulic turbine blade castings at the still air cooling and forced air cooling stages during heat treatment process. The method was used to measure the distortion behavior at the cooling stages in both normalizing and tempering processes. At the normalization, the distortion at the blade corner near outlet side undergoes four stages with alternating bending along positive and negative directions. At the tempering stage, the distortion could be divided into two steps. The temperature difference between the two surfaces of blade casting was employed to analyze the distortion mechanism. The measured results could be applied to guide the production, and the machining allowance could be reduced by controlling the distortion behavior.展开更多
Distortion often appears at the corners of heavy turbine blade castings during heat treatment processes,so a great machining allowance is generally set in production which directly results in cost increase. In this pa...Distortion often appears at the corners of heavy turbine blade castings during heat treatment processes,so a great machining allowance is generally set in production which directly results in cost increase. In this paper,a novel real-time measuring technology is developed for non-contact measuring the deformation behavior of heavy steel castings in heat treatment process. It was employed to measure the distortion and the temperature field of a batch of heavy turbine blade castings at cooling stage in normalizing process. Three inflection points appear in the distortion-time curves,and the residual distortion is affected by the regional area of not finished martensite transformation when the second inflection point appears. When the mean air temperature falls into the range of 10°C–20°C,the residual distortion is small;when it is lower than 10°C,positive distortion appears;when it is higher than 20°C,negative distortion appears. The distortion varies with seasonal temperature,which is directly responsible for the great machining allowance given in production.展开更多
文摘High pressure squeeze is the most popular moulding process applied in modern moulding machines.Because of the unique characters of moulding sand and nonlinearity of squeezing process,the mechanical model is of key importance for computer simulation.Drucker-Prager/Cap is a typical soil mechanical theory model and it was used to simulate the squeezing process in this study,while ABAQUS software is used to simulate dynamic stress/strain evolution during the process.The simulation agrees well with the experimental results.We conclude that Drucker-Prager/Cap is an appropriate model for the squeezing compaction of moulding sand,and that the associated nonlinearity can be solved well with ABAQUS software.
基金supported by the National Natural Science Foundation of China (Grant No. 50972066)
文摘The influences of the addition of Ag on the glass forming ability (GFA) and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD) and electrochemical polarization in 0.1 mol/L NaOH solution.Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag;and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass.The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA.The addition element Ag improves the forming speed and the stability of the passive film,which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.
基金supported financially by the National Eleventh Five-Year Science and Technology Support Program of China through Grant No.2007BAF02B02Major National Sci-Tech Project of China No 2011ZX04014-052
文摘During heat treatment process, the distortion behavior inevitably appears in hydraulic turbine blade castings. In this research, a technology was developed for real-time measurement of the distortion in hydraulic turbine blade castings at the still air cooling and forced air cooling stages during heat treatment process. The method was used to measure the distortion behavior at the cooling stages in both normalizing and tempering processes. At the normalization, the distortion at the blade corner near outlet side undergoes four stages with alternating bending along positive and negative directions. At the tempering stage, the distortion could be divided into two steps. The temperature difference between the two surfaces of blade casting was employed to analyze the distortion mechanism. The measured results could be applied to guide the production, and the machining allowance could be reduced by controlling the distortion behavior.
基金supported by the National Eleventh Five-Year Science and Technology Support Program of China (Grant No.2007BAF02B02)the Major Projects of Ministry of Science of China (Grant No.2009ZX04014-082)
文摘Distortion often appears at the corners of heavy turbine blade castings during heat treatment processes,so a great machining allowance is generally set in production which directly results in cost increase. In this paper,a novel real-time measuring technology is developed for non-contact measuring the deformation behavior of heavy steel castings in heat treatment process. It was employed to measure the distortion and the temperature field of a batch of heavy turbine blade castings at cooling stage in normalizing process. Three inflection points appear in the distortion-time curves,and the residual distortion is affected by the regional area of not finished martensite transformation when the second inflection point appears. When the mean air temperature falls into the range of 10°C–20°C,the residual distortion is small;when it is lower than 10°C,positive distortion appears;when it is higher than 20°C,negative distortion appears. The distortion varies with seasonal temperature,which is directly responsible for the great machining allowance given in production.
