The research reported in this paper aims at developing means of Non Destructive testing (NDT) to increase the line efficiency of pipe production in oil and natural gas pipe manufacturing plants using the Standard Allo...The research reported in this paper aims at developing means of Non Destructive testing (NDT) to increase the line efficiency of pipe production in oil and natural gas pipe manufacturing plants using the Standard Allowed Minutes (SAM) method. Existing line production stations encounter difficulties in maintaining the recommended testing speed of smaller diameter pipe, due to limitations in the Visual Inspection (VI) station. We propose to implement one additional technique which will prevent the decline of line efficiency in a pipe production factory. The range of diameters identified as a problem in this research is from 254 mm to 762 mm. Microwave techniques are expected to improve the line efficiency by increasing the production of the plant. This happens as a consequence of maintaining the production rates of the identified pipe diameters, so that they equal the production output of the larger pipe diameters. We analyze the velocity traveled by the pipe through Radiographic Testing (RT) according to the VI output (production). The RT velocity is decreased for the diameters identified above, in order to maintain quality control and cover the shortcoming of the VI. The number of pipes produced is computed during shift hours of the factory and pipe lengths of the forming department are determined. We compare the output (production) of a series of NDT line stations with and without the microwave technique for the first of the three pipe cases considered in this study, classified as perfect pipe (PP), repair pipe (RP) and scrap pipe (SP). The velocity of RT stations analyzed in the paper ranges from 50 mm/s for larger diameter pipe, and decline to 16.667 mm/s for the identified diameters. The analytical calculations of line output (production) and line efficiency demonstrate the solution of this velocity problem after the microwave technique is introduced. It demonstrates that an economical and precise methodology to extend the production capability of the pipe plant has been determined.展开更多
The diversity of ultrasound techniques used in oil and gas pipeline plants provides us with a wealth of information on how to exploit this technology when combined with other techniques, in order to improve the qualit...The diversity of ultrasound techniques used in oil and gas pipeline plants provides us with a wealth of information on how to exploit this technology when combined with other techniques, in order to improve the quality of analysis. The fundamental theory of ultrasonic nondestructive evaluation (NDE) technology is offered, along with practical limitations as related to two factors (wave types and transducers). The focus is limited to the two main techniques used in pipe plants: First, straight beam evaluation and second, angle beam evaluation. The depth of defect (DD) is calculated using straight beam ultrasonic in six different materials according to their relative longitudinal wave (LW) velocities. The materials and respective velocities of LW are: rolled aluminum (6420 m/s), mild steel (5960 m/s), stainless steel-347 (5790 m/s), rolled copper (5010 m/s), annealed copper (4760 m/s), and brass (4700 m/s). In each material eight defects are modeled;the first represents l00% of the material thickness (D), 50.8 mm. The other seven cases represent the DD, as 87.5% of the material thickness, 75%, 62.5%, 50%, 37.5%, 25%, and 12.5%, respectively. Using angle beam evaluation, several parameters are calculated for six different reflection angles (βR) (45°, 50°, 55°, 60°, 65° and 70°). The surface distance (SD), ½skip distance (SKD), full SKD, and 1½SKD,½sound path (SP) length, full SP, and 1½SP are calculated for each βR. The relationship of SKD and SP to the βR is graphed. A chief limitation is noted that ultrasound testing is heavily dependent on the expertise of the operator, and because the reading of the outcome is subjective, precision may be hard to achieve. This review also clarifies and discusses the options used in solving the industrial engineering problem, with a comprehensive historical summary of the information available in the literature. Merging various NDE inspection techniques into the testing of objects is discussed. Eventually, it is hoped to find a suitable technique combined with ultrasonic inspection to deliver highly effective remote testing.展开更多
文摘The research reported in this paper aims at developing means of Non Destructive testing (NDT) to increase the line efficiency of pipe production in oil and natural gas pipe manufacturing plants using the Standard Allowed Minutes (SAM) method. Existing line production stations encounter difficulties in maintaining the recommended testing speed of smaller diameter pipe, due to limitations in the Visual Inspection (VI) station. We propose to implement one additional technique which will prevent the decline of line efficiency in a pipe production factory. The range of diameters identified as a problem in this research is from 254 mm to 762 mm. Microwave techniques are expected to improve the line efficiency by increasing the production of the plant. This happens as a consequence of maintaining the production rates of the identified pipe diameters, so that they equal the production output of the larger pipe diameters. We analyze the velocity traveled by the pipe through Radiographic Testing (RT) according to the VI output (production). The RT velocity is decreased for the diameters identified above, in order to maintain quality control and cover the shortcoming of the VI. The number of pipes produced is computed during shift hours of the factory and pipe lengths of the forming department are determined. We compare the output (production) of a series of NDT line stations with and without the microwave technique for the first of the three pipe cases considered in this study, classified as perfect pipe (PP), repair pipe (RP) and scrap pipe (SP). The velocity of RT stations analyzed in the paper ranges from 50 mm/s for larger diameter pipe, and decline to 16.667 mm/s for the identified diameters. The analytical calculations of line output (production) and line efficiency demonstrate the solution of this velocity problem after the microwave technique is introduced. It demonstrates that an economical and precise methodology to extend the production capability of the pipe plant has been determined.
文摘The diversity of ultrasound techniques used in oil and gas pipeline plants provides us with a wealth of information on how to exploit this technology when combined with other techniques, in order to improve the quality of analysis. The fundamental theory of ultrasonic nondestructive evaluation (NDE) technology is offered, along with practical limitations as related to two factors (wave types and transducers). The focus is limited to the two main techniques used in pipe plants: First, straight beam evaluation and second, angle beam evaluation. The depth of defect (DD) is calculated using straight beam ultrasonic in six different materials according to their relative longitudinal wave (LW) velocities. The materials and respective velocities of LW are: rolled aluminum (6420 m/s), mild steel (5960 m/s), stainless steel-347 (5790 m/s), rolled copper (5010 m/s), annealed copper (4760 m/s), and brass (4700 m/s). In each material eight defects are modeled;the first represents l00% of the material thickness (D), 50.8 mm. The other seven cases represent the DD, as 87.5% of the material thickness, 75%, 62.5%, 50%, 37.5%, 25%, and 12.5%, respectively. Using angle beam evaluation, several parameters are calculated for six different reflection angles (βR) (45°, 50°, 55°, 60°, 65° and 70°). The surface distance (SD), ½skip distance (SKD), full SKD, and 1½SKD,½sound path (SP) length, full SP, and 1½SP are calculated for each βR. The relationship of SKD and SP to the βR is graphed. A chief limitation is noted that ultrasound testing is heavily dependent on the expertise of the operator, and because the reading of the outcome is subjective, precision may be hard to achieve. This review also clarifies and discusses the options used in solving the industrial engineering problem, with a comprehensive historical summary of the information available in the literature. Merging various NDE inspection techniques into the testing of objects is discussed. Eventually, it is hoped to find a suitable technique combined with ultrasonic inspection to deliver highly effective remote testing.
