The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-ME...The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-MES）, real-time e-quality tracking （e-QT）, in which real-time data are computed, has played more and more important roles in manufacturing. This paper presents an e-QT model through the study of real-time status data tracking and quality data collecting. An implementing architecture of the e-QT model is constructed on the basis of radio frequency identification devices （RFID） data-tracking network. In order to develop the e-QT system, some key enabling technologies, such as configuration, data collection, and data processing, etc, are studied. The relation schema between hardware is built for the RFID data-tracking network based on the configuration technique. Real-time data are sampled by using data collecting technique. Furthermore, real-time status and quality data in a shop-floor can be acquired in terms of using the real-time data computing method. Finally, a prototype system is developed and a running example is given so as to verify the feasibility of methods proposed in this paper. The proposed research provides effective e-quality tracking theoretical foundation through the use of RFID technology for the discrete manufacturing.展开更多
This study proposesan over all framework for applying wireless manufacturing(WM)technologies in a smart factory and establishes a smart factory data computing and information using system (dc-IUS). Several plug-and-pl...This study proposesan over all framework for applying wireless manufacturing(WM)technologies in a smart factory and establishes a smart factory data computing and information using system (dc-IUS). Several plug-and-play (PnP) application modules of the dc-IUS are presented in the fields of machining process and quality control,material flow and inventory control,and factory resource tracking. Different schemes are discussed about how and where to apply these functions. Then some running examples are studied to demonstrate the feasibility and reliability of dc-IUS. At last,the challenges of applying WM are discussed and a conclusion is given.展开更多
In multistage machining processes(MMPs),the final quality of a part is influenced by a series of machining processes,which are complex correlations.So it is necessary to research the rule of machin-ing error propagati...In multistage machining processes(MMPs),the final quality of a part is influenced by a series of machining processes,which are complex correlations.So it is necessary to research the rule of machin-ing error propagation to ensure the machining quality.For this issue,a change management method of quality control nodes(i.e.,QC-nodes) for machining error propagation is proposed.A new framework of QC-nodes is proposed including association analysis of quality attributes,quality closed-loop control,error tracing and error coordination optimization.And the weighted directed network is introduced to describe and analyze the correlativity among the machining processes.In order to establish the dynamic machining error propagation network(D-MEPN),QC-nodes are defined as the network nodes,and the correlation among the QC-nodes is mapped onto the network.Based on the network analysis,the dynamic characteristics of machining error propagation are explored.An adaptive control method based on the stability theory is introduced for error coordination optimization.At last,a simple example is used to verify the proposed method.展开更多
基金supported by Natinoal Basic Research Program of China (973 Program, Grant No. 2011CB706805)National Natural Science Foundation of China (Grant No. 50875204)
文摘The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system （MES）. Accompanied with turning the MES into service-oriented manufacturing execution system （so-MES）, real-time e-quality tracking （e-QT）, in which real-time data are computed, has played more and more important roles in manufacturing. This paper presents an e-QT model through the study of real-time status data tracking and quality data collecting. An implementing architecture of the e-QT model is constructed on the basis of radio frequency identification devices （RFID） data-tracking network. In order to develop the e-QT system, some key enabling technologies, such as configuration, data collection, and data processing, etc, are studied. The relation schema between hardware is built for the RFID data-tracking network based on the configuration technique. Real-time data are sampled by using data collecting technique. Furthermore, real-time status and quality data in a shop-floor can be acquired in terms of using the real-time data computing method. Finally, a prototype system is developed and a running example is given so as to verify the feasibility of methods proposed in this paper. The proposed research provides effective e-quality tracking theoretical foundation through the use of RFID technology for the discrete manufacturing.
基金National Natural Science Foundation of China(No.50875204)National Basic Research "973" Project(No.2011CB706805)
文摘This study proposesan over all framework for applying wireless manufacturing(WM)technologies in a smart factory and establishes a smart factory data computing and information using system (dc-IUS). Several plug-and-play (PnP) application modules of the dc-IUS are presented in the fields of machining process and quality control,material flow and inventory control,and factory resource tracking. Different schemes are discussed about how and where to apply these functions. Then some running examples are studied to demonstrate the feasibility and reliability of dc-IUS. At last,the challenges of applying WM are discussed and a conclusion is given.
基金the National Natural Science Foundation of China(Grant No.50875204)the National Hi-Tech Research and Development Program of China("863"Project)(Grant No.2007AA00Z108)
文摘In multistage machining processes(MMPs),the final quality of a part is influenced by a series of machining processes,which are complex correlations.So it is necessary to research the rule of machin-ing error propagation to ensure the machining quality.For this issue,a change management method of quality control nodes(i.e.,QC-nodes) for machining error propagation is proposed.A new framework of QC-nodes is proposed including association analysis of quality attributes,quality closed-loop control,error tracing and error coordination optimization.And the weighted directed network is introduced to describe and analyze the correlativity among the machining processes.In order to establish the dynamic machining error propagation network(D-MEPN),QC-nodes are defined as the network nodes,and the correlation among the QC-nodes is mapped onto the network.Based on the network analysis,the dynamic characteristics of machining error propagation are explored.An adaptive control method based on the stability theory is introduced for error coordination optimization.At last,a simple example is used to verify the proposed method.
