The key reason for SO_(2) formation during the production of a residue hydrogenation catalyst support was identified and subsequent emission reduction solutions were then investigated and verified systematically.The r...The key reason for SO_(2) formation during the production of a residue hydrogenation catalyst support was identified and subsequent emission reduction solutions were then investigated and verified systematically.The results demonstrated that carbon-containing organic materials,including sesbania powder and cellulose,did not completely decompose over the temperature range of 350−600℃during the heating stage of the calcination process,but rather underwent a condensation reaction within the same temperature range to form carbon-containing species with a lower ratio of hydrogen to carbon and a higher condensation degree,which promoted the decomposition of sulfate to form SO_(2).Systematic experimental work revealed that three different measures,i.e.,applying the staged calcination method,reducing the heating rate,and increasing the air flow rate,during the calcination process could all achieve the effect of reducing SO_(2) emissions.展开更多
New definition of virtual molecular-group components about CH and CH2 is proposed in the paper.The new reaction,hydrogenation of CH to CH2(HDCH),can be used to represent the change of C and H in RHT.By using the lumpi...New definition of virtual molecular-group components about CH and CH2 is proposed in the paper.The new reaction,hydrogenation of CH to CH2(HDCH),can be used to represent the change of C and H in RHT.By using the lumping approach,the kinetic models about HDCH,HDS,HDN,HDCCR,HDM,HDNi and HDV reactions were established.They are key components of the new kinetic model for RHT based on reaction sections.During the construction of kinetic model,goodness-to-fit(R^2)between test data and model data was set as the target value,and the model parameters were calculated accurately.In verification test,the predicted content of H,S,N,CCR,M,Ni and V can match well with the test data.展开更多
The VRDS feedstock processed in refineries along the Yangtze River has special characteristics, including high Fe and Ca content, and low sulfur and high nitrogen content. Depending upon feedstock properties and opera...The VRDS feedstock processed in refineries along the Yangtze River has special characteristics, including high Fe and Ca content, and low sulfur and high nitrogen content. Depending upon feedstock properties and operating conditions,some approaches have been developed by the SINOPEC Research Institute of Petroleum Processing(RIPP), which include installing the decalcification facility, developing new guard catalysts and HDCCR catalysts, implementing a new catalyst grading approach, developing a highly efficient distribution technology and applying RICP process in some refineries.The application effects have revealed that the integrated technology, which can be conducive to the long-cycle operation developed by RIPP, can maximize the deposits uptake capacity of the guard reactor and the activity of grading catalysts.展开更多
In order to evaluate the role of vanadium in the hydrogenation (HYD) reaction, a series of alumina supported vanadium catalysts were prepared and characterized by SEM, XRD, Raman spectrometry, 51V NMR, XPS, as well as...In order to evaluate the role of vanadium in the hydrogenation (HYD) reaction, a series of alumina supported vanadium catalysts were prepared and characterized by SEM, XRD, Raman spectrometry, 51V NMR, XPS, as well as TPR analyses. The catalytic performance of vanadium in HYD of model molecules (naphthalene) and real feedstock (Kuwait atmospheric residue) was studied after sulfidation of the catalysts. It can be concluded that the HYD capabilities of V/Al2O3 catalysts are lower than that of conventional NiMo/Al2O3 catalyst (RefNiMo). The V/Al2O3 catalysts can only facilitate hydrogenation of the first ring of naphthalene, but have little effect on the further hydrogenation of tetralin. Owing to the different forms of metals and sulfur compounds in residue, the weak HYD activity of V/Al2O3 catalysts is able to facilitate the HDM reaction of the residue, albeit with a slight effect on HDS activity.展开更多
Residue deep hydrotreating(RDHT)process was developed by the Research Institute of Petroleum Processing(RIPP)to provide high quality feedstock for deep catalytic cracking(DCC)process.In this research work,the effects ...Residue deep hydrotreating(RDHT)process was developed by the Research Institute of Petroleum Processing(RIPP)to provide high quality feedstock for deep catalytic cracking(DCC)process.In this research work,the effects of RDHT process and reaction severity on heteroatom removal,hydrogen content increase,hydrocarbon composition improvement,and DCC product yields were studied.It was showed that the RDHT process can effectively reduce heteroatoms,increase hydrogen content and improve the hydrocarbon compositions,which can contribute to an increase of light olefins yield in DCC unit.展开更多
基金support from the China Petrochemical Corporation(Sinopec Group 121043-2).
文摘The key reason for SO_(2) formation during the production of a residue hydrogenation catalyst support was identified and subsequent emission reduction solutions were then investigated and verified systematically.The results demonstrated that carbon-containing organic materials,including sesbania powder and cellulose,did not completely decompose over the temperature range of 350−600℃during the heating stage of the calcination process,but rather underwent a condensation reaction within the same temperature range to form carbon-containing species with a lower ratio of hydrogen to carbon and a higher condensation degree,which promoted the decomposition of sulfate to form SO_(2).Systematic experimental work revealed that three different measures,i.e.,applying the staged calcination method,reducing the heating rate,and increasing the air flow rate,during the calcination process could all achieve the effect of reducing SO_(2) emissions.
基金financially supported by the SINOPEC Research Program(Grant KL20009 and 118015-2)。
文摘New definition of virtual molecular-group components about CH and CH2 is proposed in the paper.The new reaction,hydrogenation of CH to CH2(HDCH),can be used to represent the change of C and H in RHT.By using the lumping approach,the kinetic models about HDCH,HDS,HDN,HDCCR,HDM,HDNi and HDV reactions were established.They are key components of the new kinetic model for RHT based on reaction sections.During the construction of kinetic model,goodness-to-fit(R^2)between test data and model data was set as the target value,and the model parameters were calculated accurately.In verification test,the predicted content of H,S,N,CCR,M,Ni and V can match well with the test data.
文摘The VRDS feedstock processed in refineries along the Yangtze River has special characteristics, including high Fe and Ca content, and low sulfur and high nitrogen content. Depending upon feedstock properties and operating conditions,some approaches have been developed by the SINOPEC Research Institute of Petroleum Processing(RIPP), which include installing the decalcification facility, developing new guard catalysts and HDCCR catalysts, implementing a new catalyst grading approach, developing a highly efficient distribution technology and applying RICP process in some refineries.The application effects have revealed that the integrated technology, which can be conducive to the long-cycle operation developed by RIPP, can maximize the deposits uptake capacity of the guard reactor and the activity of grading catalysts.
基金supported by the National Basic Research Program of China(973 Program No.2012CB224802)
文摘In order to evaluate the role of vanadium in the hydrogenation (HYD) reaction, a series of alumina supported vanadium catalysts were prepared and characterized by SEM, XRD, Raman spectrometry, 51V NMR, XPS, as well as TPR analyses. The catalytic performance of vanadium in HYD of model molecules (naphthalene) and real feedstock (Kuwait atmospheric residue) was studied after sulfidation of the catalysts. It can be concluded that the HYD capabilities of V/Al2O3 catalysts are lower than that of conventional NiMo/Al2O3 catalyst (RefNiMo). The V/Al2O3 catalysts can only facilitate hydrogenation of the first ring of naphthalene, but have little effect on the further hydrogenation of tetralin. Owing to the different forms of metals and sulfur compounds in residue, the weak HYD activity of V/Al2O3 catalysts is able to facilitate the HDM reaction of the residue, albeit with a slight effect on HDS activity.
基金This work was supported by the Science and Technology Project of Sinopec(118015-1).
文摘Residue deep hydrotreating(RDHT)process was developed by the Research Institute of Petroleum Processing(RIPP)to provide high quality feedstock for deep catalytic cracking(DCC)process.In this research work,the effects of RDHT process and reaction severity on heteroatom removal,hydrogen content increase,hydrocarbon composition improvement,and DCC product yields were studied.It was showed that the RDHT process can effectively reduce heteroatoms,increase hydrogen content and improve the hydrocarbon compositions,which can contribute to an increase of light olefins yield in DCC unit.