To meet the demands of continuous stream-line for component production in the thixo-forming industry, billet heating should be of high quality and in a controllable way. A 4-step inductive heating strategy for aluminu...To meet the demands of continuous stream-line for component production in the thixo-forming industry, billet heating should be of high quality and in a controllable way. A 4-step inductive heating strategy for aluminum alloy A356 was performed. Thixotropic testing and microstructure analysis showed that a homogenous temperature distribution was achieved after temperature-power-time optimization. Theoretical analysis was given concerning the thermal conductivity and heat capacity of A356 between conventional and semisolid casting microstructures. The experimental results show that the optimized 4-step strategy could be the best strategy for billet heating during the thixo-forming of aluminum alloy A356.展开更多
Abstract The microstructure evolution and composition distribution of as-cast and homogenized 2099 aluminumlithium （Al-Li） alloy were studied by optical microscopy （OM）, differential thermal analysis （DTA）, scan...Abstract The microstructure evolution and composition distribution of as-cast and homogenized 2099 aluminumlithium （Al-Li） alloy were studied by optical microscopy （OM）, differential thermal analysis （DTA）, scanning electron microscopy （SEM）, energy dispersive spectrometry （EDS）, area and line scanning, X-ray diffraction （XRD）, and Vickers microhardness test methods. The results show that severe dendrite exists in the as-cast alloy. Cu, Zn, Mn, and Mg distribute unevenly from the grain boundary to inside. The low-melting point nonequilibrium eutectic phases dis- solve into the matrix during the first-step homogenization, whereas the melting point of residual eutectic phases is elevated. After the second-step homogenization, most of the remaining eutectic phases dissolve into the matrix, except a small amount of A1-Cu-Fe phases. An optimized homogenization process of the 2099 A1-Li alloy is developed （515℃ - 18 h ＋ 525℃ - 16 h）, which shows a good agreement with the homogenization kinetic analysis results.展开更多
基金supported by the National High-Tech Research and Development Program of China (No.2007AA03Z119)the Innovation Programs of China Electronics Technology Group Corporation (No.81AA10042)
文摘To meet the demands of continuous stream-line for component production in the thixo-forming industry, billet heating should be of high quality and in a controllable way. A 4-step inductive heating strategy for aluminum alloy A356 was performed. Thixotropic testing and microstructure analysis showed that a homogenous temperature distribution was achieved after temperature-power-time optimization. Theoretical analysis was given concerning the thermal conductivity and heat capacity of A356 between conventional and semisolid casting microstructures. The experimental results show that the optimized 4-step strategy could be the best strategy for billet heating during the thixo-forming of aluminum alloy A356.
基金financially supported by the National Key Basic Research Development Program of China(No.2012CB619504)
文摘Abstract The microstructure evolution and composition distribution of as-cast and homogenized 2099 aluminumlithium （Al-Li） alloy were studied by optical microscopy （OM）, differential thermal analysis （DTA）, scanning electron microscopy （SEM）, energy dispersive spectrometry （EDS）, area and line scanning, X-ray diffraction （XRD）, and Vickers microhardness test methods. The results show that severe dendrite exists in the as-cast alloy. Cu, Zn, Mn, and Mg distribute unevenly from the grain boundary to inside. The low-melting point nonequilibrium eutectic phases dis- solve into the matrix during the first-step homogenization, whereas the melting point of residual eutectic phases is elevated. After the second-step homogenization, most of the remaining eutectic phases dissolve into the matrix, except a small amount of A1-Cu-Fe phases. An optimized homogenization process of the 2099 A1-Li alloy is developed （515℃ - 18 h ＋ 525℃ - 16 h）, which shows a good agreement with the homogenization kinetic analysis results.
