To improve the crack-resistance of the mould for silica sol bonded quartz based ceramic mould casting,aluminum silicate fibers with the diameter ranging from 5 μm to 25 μm and the length about 1 mm were dispersed in...To improve the crack-resistance of the mould for silica sol bonded quartz based ceramic mould casting,aluminum silicate fibers with the diameter ranging from 5 μm to 25 μm and the length about 1 mm were dispersed in the ceramic mould.The effect of the aluminum silicate fibers on the tensile strength,shrinkage rate and the cracking trend of the ceramic mould were investigated.In the ceramic slurry,quartz sand was applied as ceramic aggregate,silica sol containing 30% silicon dioxide as bonder,and the weight ratio of quartz sand to silica sol was 2.69;the dispersed fibers changed from 0 to 0.24vol.%.The mould samples were formed after the slurry was poured and gelled at room temperature,and then sintered at different temperatures ranging from 100 to 800 ℃ to measure the tensile strength and shrinkage rate.The results show that,with the aluminum silicate fiber addition increasing from 0 to 0.24vol.%,the tensile strength increases linearly from 0.175 MPa to 0.236 MPa,and the shrinkage rate decreases linearly from 1.75% to 1.68% for the ceramic mould sintered at 400 ℃,from 1.37% to 1.31% for the ceramic mould at room temperature.As the sintering temperature was raised from 100 ℃ to 800 ℃,the tensile strength increases,and the shrinkage rate decreases at all temperatures,compared with those without fiber dispersion,but their variation patterns remain the same.Furthermore,the cracking trend of the mould and its decreasing proportion were defined and analyzed quantitatively considering both effects of the fiber dispersion on the strength and shrinkage.The cracking trend appears to decrease linearly with increasing fiber content and to reach the maximum reduction of 28.8% when 0.24vol.% fiber was dispersed.Therefore,the investigation proposes a new method to improve the crack-resistance of the ceramic mould,i.e.,inorganic fiber dispersion into the ceramic mould.展开更多
To improve the mechanical properties of alumina particulates reinforced steel matrix composite, Ti powder was added into the alumina preform, a 5140 steel matrix composite was fabricated by squeeze casting, and the in...To improve the mechanical properties of alumina particulates reinforced steel matrix composite, Ti powder was added into the alumina preform, a 5140 steel matrix composite was fabricated by squeeze casting, and the influences of Ti powder on the microstructure, hardness and bending strength of the composite were investigated, compared with the composite without adding Ti powder. Applied Ti powder and alumina particulates were 10-25 μm and 100-180 μm in size, respectively. Both composites were successfully fabricated, however Ti powder addition increased the infiltration thickness of the composite. In the Ti contained composite, a TiC film in micron scale is formed on the surface of alumina particles, many TiC aggregates are dispersed in the steel matrix without obvious remaining Ti powder. The hardness and the three-point bending strength of the composite reach 49.5 HRC and 1 018 MPa, respectively, which are 17.9% and 52.4% higher than those of the composite in the absence of Ti addition. Fracture morphology shows that the debonding of alumina particulates is eliminated for the composite in the presence of Ti addition. Sessile drop test shows the average wetting angle between 5140 steel and that of Ti coated Al2O3 is about 82.15°, much lower than the wetting angle 150° between steel and pure Al2O3. Therefore, the increase in the mechanical properties of the composite is attributed to the improvement of Al2O3 p/steel interface wetting and bonding by adding Ti powder in the preform.展开更多
Influences of the tempering temperature on the microstructure, mechanical property and wear resistance of High-Boron High Speed Steel (HBHSS) roll materials were investigated by means of optical microscopy, scanning e...Influences of the tempering temperature on the microstructure, mechanical property and wear resistance of High-Boron High Speed Steel (HBHSS) roll materials were investigated by means of optical microscopy, scanning electron microscopy (SEM), X-ray diffraction, hardness measurement, impact tester, tensile tester and pin abrasion tester. The results show that the as-cast structure of HBHSS consists of a great amount of martensite and M2(B,C) and a few retained austenites and M23(B,C)6. After solution treated at 1,050 °C and followed by oil cooling, the amount of M23(B,C)6 carbo-borides in quenched HBHSS increases obviously and the macrohardness of the quenched HBHSS is 66 HRC, which is very close to the 65.8 HRC of as-cast HBHSS. On the whole, the hardness of HBHSS alloy shows a trend of slight decrease with increasing tempering temperature when tempered below 500 °C. While when above 500 °C, the hardness increases slightly as the tempering temperature increases and reaches a peak at 525 °C and then decreases obviously. The impact toughness of HBHSS has a tendency to increase as the tempering temperature increases. Tempering can improve the tensile strength and elongation of HBHSS, but a higher tempering temperature causes a slight decrease in both tensile strength and elongation. Excellent wear resistance can be obtained by tempering at 500 to 550 °C.展开更多
In order to solve the problem of cracking of ZTAP(Zirconia toughened alumina ceramic particles)reinforced HCCI(high chromium cast iron)matrix composites,the quenching process was optimized.ZTAP reinforced HCCI matrix ...In order to solve the problem of cracking of ZTAP(Zirconia toughened alumina ceramic particles)reinforced HCCI(high chromium cast iron)matrix composites,the quenching process was optimized.ZTAP reinforced HCCI matrix composites were prepared by infiltration method with gravity sand casting.The thermal expansion curves of HCCI and the composites were measured at different cooling rates by Glebble-3500.The microstructure of the HCCI matrix and the composites were characterized by X-ray diffraction,light microscopy,SEM,ESD,and EPMA.The tested mechanical properties include Rockwell hardness and impact toughness.The deformation differences of HCCI and the composite at different cooling rates were obtained according to the test results of thermal expansion coefficient curve and changes in microstructure and mechanical properties,and air cooling was the most favorable for the composites to have good hardness and not easy to crack.The cooling rate during air cooling is approximately equal to 21℃/s in this work.When the quenching process was air cooling,the impact toughness and hardness of the composites are 3.7 J/cm^(2) and 61.8 HRC,respectively,and the deformation difference between the composites and HCCI was 20μm at 300℃.展开更多
文摘To improve the crack-resistance of the mould for silica sol bonded quartz based ceramic mould casting,aluminum silicate fibers with the diameter ranging from 5 μm to 25 μm and the length about 1 mm were dispersed in the ceramic mould.The effect of the aluminum silicate fibers on the tensile strength,shrinkage rate and the cracking trend of the ceramic mould were investigated.In the ceramic slurry,quartz sand was applied as ceramic aggregate,silica sol containing 30% silicon dioxide as bonder,and the weight ratio of quartz sand to silica sol was 2.69;the dispersed fibers changed from 0 to 0.24vol.%.The mould samples were formed after the slurry was poured and gelled at room temperature,and then sintered at different temperatures ranging from 100 to 800 ℃ to measure the tensile strength and shrinkage rate.The results show that,with the aluminum silicate fiber addition increasing from 0 to 0.24vol.%,the tensile strength increases linearly from 0.175 MPa to 0.236 MPa,and the shrinkage rate decreases linearly from 1.75% to 1.68% for the ceramic mould sintered at 400 ℃,from 1.37% to 1.31% for the ceramic mould at room temperature.As the sintering temperature was raised from 100 ℃ to 800 ℃,the tensile strength increases,and the shrinkage rate decreases at all temperatures,compared with those without fiber dispersion,but their variation patterns remain the same.Furthermore,the cracking trend of the mould and its decreasing proportion were defined and analyzed quantitatively considering both effects of the fiber dispersion on the strength and shrinkage.The cracking trend appears to decrease linearly with increasing fiber content and to reach the maximum reduction of 28.8% when 0.24vol.% fiber was dispersed.Therefore,the investigation proposes a new method to improve the crack-resistance of the ceramic mould,i.e.,inorganic fiber dispersion into the ceramic mould.
基金Funded by National Natural Science Foundation of China(No.51265019)
文摘To improve the mechanical properties of alumina particulates reinforced steel matrix composite, Ti powder was added into the alumina preform, a 5140 steel matrix composite was fabricated by squeeze casting, and the influences of Ti powder on the microstructure, hardness and bending strength of the composite were investigated, compared with the composite without adding Ti powder. Applied Ti powder and alumina particulates were 10-25 μm and 100-180 μm in size, respectively. Both composites were successfully fabricated, however Ti powder addition increased the infiltration thickness of the composite. In the Ti contained composite, a TiC film in micron scale is formed on the surface of alumina particles, many TiC aggregates are dispersed in the steel matrix without obvious remaining Ti powder. The hardness and the three-point bending strength of the composite reach 49.5 HRC and 1 018 MPa, respectively, which are 17.9% and 52.4% higher than those of the composite in the absence of Ti addition. Fracture morphology shows that the debonding of alumina particulates is eliminated for the composite in the presence of Ti addition. Sessile drop test shows the average wetting angle between 5140 steel and that of Ti coated Al2O3 is about 82.15°, much lower than the wetting angle 150° between steel and pure Al2O3. Therefore, the increase in the mechanical properties of the composite is attributed to the improvement of Al2O3 p/steel interface wetting and bonding by adding Ti powder in the preform.
基金supported by the Scientific Plan Project of Beijing Education Committee (PXM2012- 014204-00-000136, PXM2012-014204-00-000156)the National Natural Science Foundation of China (Grant No. 51054008)Science and Technology Cooperating Project of Yunnan Province, China (Grant No.2010AD012)
文摘Influences of the tempering temperature on the microstructure, mechanical property and wear resistance of High-Boron High Speed Steel (HBHSS) roll materials were investigated by means of optical microscopy, scanning electron microscopy (SEM), X-ray diffraction, hardness measurement, impact tester, tensile tester and pin abrasion tester. The results show that the as-cast structure of HBHSS consists of a great amount of martensite and M2(B,C) and a few retained austenites and M23(B,C)6. After solution treated at 1,050 °C and followed by oil cooling, the amount of M23(B,C)6 carbo-borides in quenched HBHSS increases obviously and the macrohardness of the quenched HBHSS is 66 HRC, which is very close to the 65.8 HRC of as-cast HBHSS. On the whole, the hardness of HBHSS alloy shows a trend of slight decrease with increasing tempering temperature when tempered below 500 °C. While when above 500 °C, the hardness increases slightly as the tempering temperature increases and reaches a peak at 525 °C and then decreases obviously. The impact toughness of HBHSS has a tendency to increase as the tempering temperature increases. Tempering can improve the tensile strength and elongation of HBHSS, but a higher tempering temperature causes a slight decrease in both tensile strength and elongation. Excellent wear resistance can be obtained by tempering at 500 to 550 °C.
基金by the National Natural Science Foundation of China(No.51571103)。
文摘In order to solve the problem of cracking of ZTAP(Zirconia toughened alumina ceramic particles)reinforced HCCI(high chromium cast iron)matrix composites,the quenching process was optimized.ZTAP reinforced HCCI matrix composites were prepared by infiltration method with gravity sand casting.The thermal expansion curves of HCCI and the composites were measured at different cooling rates by Glebble-3500.The microstructure of the HCCI matrix and the composites were characterized by X-ray diffraction,light microscopy,SEM,ESD,and EPMA.The tested mechanical properties include Rockwell hardness and impact toughness.The deformation differences of HCCI and the composite at different cooling rates were obtained according to the test results of thermal expansion coefficient curve and changes in microstructure and mechanical properties,and air cooling was the most favorable for the composites to have good hardness and not easy to crack.The cooling rate during air cooling is approximately equal to 21℃/s in this work.When the quenching process was air cooling,the impact toughness and hardness of the composites are 3.7 J/cm^(2) and 61.8 HRC,respectively,and the deformation difference between the composites and HCCI was 20μm at 300℃.
