Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essentia...Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essential for optimizing reliability. The commonly used Finite Element Method(FEM) is often time-consuming and may not be efficient or adaptable for complex multi-dimensional system calculations and design processes. This paper introduces an analysis method for thermal networks based on matrix perspective technology, encompassing matrix transformation, backpropagation of the heat path model, temperature rise calculation, solution comparison, and product implementation. Using the similarity theory of heat circuits, a basic thermal unit is established. Based on the fundamental connection between key components, a thermal network for a typical HSER is designed. An experimental system is set up, and the thermal network model's accuracy is confirmed using test data. Employing the topology analysis method, the topology of the thermal network is analyzed under both coil-energized and de-energized states. Potential thermal paths are identified, leading to optimized solutions for the HSER. Utilizing these solutions, the thermal path matrix topology model is backpropagated to the thermal path for temperature rise calculations. When compared to prototype HSER test data, the efficiency and accuracy of this matrix topology-based analysis method are confirmed.展开更多
Abstract:Material properties play an important role in the performance of electromagnetic mechanism. For an aeronautic Hermetically-Sealed Electromagnetic Relay(HSER), more than 50%parts are made of soft magnetic mate...Abstract:Material properties play an important role in the performance of electromagnetic mechanism. For an aeronautic Hermetically-Sealed Electromagnetic Relay(HSER), more than 50%parts are made of soft magnetic materials. Therefore, the performance of soft magnetic materials directly determines the static and dynamic characteristics of the HSER. Based on the theory of crystal recrystallization, this paper analyzes cold extrusion and heat treatment in the processing of soft magnetic materials, simulates the grain change process of an armature at different heat treatment temperatures, establishes a correlation model of temperature, grain size, and magnetic energy,and verifies results by scanning electron microscopy. Results of heat treatment temperatures from 800 ℃to 920 ℃are obtained and compared. A sample soft magnetic material after heat treatment at different temperatures has the largest difference in the initial magnetization range, up to 22%. In order to verify the fluctuation of the overall output characteristics of an HSER caused by the difference between soft magnetic materials, a static and dynamic analysis model of a typical HSER is established, and the accuracy of the model is verified by a set of actual test system. The difference of dynamic characteristics under different heat treatment temperatures is nearly 3%.展开更多
基金supported by the National Natural Science Foundation of China (No. 52177134)。
文摘Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essential for optimizing reliability. The commonly used Finite Element Method(FEM) is often time-consuming and may not be efficient or adaptable for complex multi-dimensional system calculations and design processes. This paper introduces an analysis method for thermal networks based on matrix perspective technology, encompassing matrix transformation, backpropagation of the heat path model, temperature rise calculation, solution comparison, and product implementation. Using the similarity theory of heat circuits, a basic thermal unit is established. Based on the fundamental connection between key components, a thermal network for a typical HSER is designed. An experimental system is set up, and the thermal network model's accuracy is confirmed using test data. Employing the topology analysis method, the topology of the thermal network is analyzed under both coil-energized and de-energized states. Potential thermal paths are identified, leading to optimized solutions for the HSER. Utilizing these solutions, the thermal path matrix topology model is backpropagated to the thermal path for temperature rise calculations. When compared to prototype HSER test data, the efficiency and accuracy of this matrix topology-based analysis method are confirmed.
基金supported by the National Natural Science Foundation of China(No.52177134)。
文摘Abstract:Material properties play an important role in the performance of electromagnetic mechanism. For an aeronautic Hermetically-Sealed Electromagnetic Relay(HSER), more than 50%parts are made of soft magnetic materials. Therefore, the performance of soft magnetic materials directly determines the static and dynamic characteristics of the HSER. Based on the theory of crystal recrystallization, this paper analyzes cold extrusion and heat treatment in the processing of soft magnetic materials, simulates the grain change process of an armature at different heat treatment temperatures, establishes a correlation model of temperature, grain size, and magnetic energy,and verifies results by scanning electron microscopy. Results of heat treatment temperatures from 800 ℃to 920 ℃are obtained and compared. A sample soft magnetic material after heat treatment at different temperatures has the largest difference in the initial magnetization range, up to 22%. In order to verify the fluctuation of the overall output characteristics of an HSER caused by the difference between soft magnetic materials, a static and dynamic analysis model of a typical HSER is established, and the accuracy of the model is verified by a set of actual test system. The difference of dynamic characteristics under different heat treatment temperatures is nearly 3%.
