Performance Analysis and Drying Kinetics of Maize in an AflaSTOP Dryer

The performance of an AflaSTOP dryer which utilises biomass energy for drying maize was investigated. The drying behaviour of maize grains in the dryer was also investigated using ten (10) thin-layer mathematical models. The models were compared based on coefficient of determination (R2) and Root Mean Square Error (RMSE) values between experimental and predicted moisture ratios. At an average drying air temperature of 50°C and drying air velocity of 2.5 m/s, maize at average moisture content (MC) of 17.5% (wb) was dried to an average MC of 11.5% (wb) in three (3) hours. The drying and thermal efficiency were calculated as 81.1% and 29.6% respectively. Overall, drying took place in the falling rate period. The Logistics model was best to describe the thin-layer drying kinetics of maize in the dryer with R2 value of 0.9902 and RMSE value of 0.04908.

Application of Analytic Hierarchy Process in Selection of an Appropriate Drying Platform for Maize Drying in a Solar Bubble Dryer

The solar bubble dryer (SBD) is a convenient and better option to traditional open sun drying commonly practiced by smallholder farmers in Ghana and other developing countries. However, to operate the SBD, one is faced with the challenge of frequent mixing of grains using a rake to enhance uniform drying and prevent over-heating of the top-layer exposed to the sun. Additionally, condensation in the SBD can compromise the quality of grains during drying under humid conditions. In the present study, the Analytical Hierarchy Process (AHP) was used to select an appropriate drying platform, tarpaulin, or elevated drying rack for maize drying in the SBD. Using the AHP, the elevated drying rack was chosen as a suitable platform for drying maize in the SBD. The SBD with the elevated drying racks was used to dry 270 kg of maize from a moisture content of 18.2% to 12.6% (w.w.b) within 6 hours compared to 11 hours for the same quantity of grains dried on the tarpaulin of the SBD to reach an MC of 12.5% (w.w.b). An average drying rate and moisture extraction rate of 0.93%/h and 2.88 kg/h were achieved with the elevated drying rack system compared to 0.52%/h and 1.60 kg/h when drying on the tarpaulin of the SBD. An average temperature of 44.6°C recorded in the SBD was 9°C more compared to the ambient temperature. The thermal efficiency of the SBD collector was determined as 36.2%. Drying grains with the elevated racks showed advantages of reduced drying time, improved airflow through the drying bed, and prevention of condensation, which occurs when drying on the tarpaulin of the SBD.

Drying Temperature Effect on Kernel Damage and Viability of Maize Dried in a Solar Biomass Hybrid Dryer

Though several maize varieties have been developed and introduced over the years in Ghana, farmers still face challenges of access to quality seed maize. Among the major constraint is lack of proper drying systems to guarantee quality of seed produced. As in most parts of Africa, drying of maize in the open, on bare ground along shoulders of roads is still a common practice in Ghana. In this study, a 5-tonne capacity hybrid solar biomass dryer was developed for drying maize for seed and food/feed in Ghana. Effect of air temperature in the dryer on the physiological quality and germination of maize kernels was investigated. Maize grains were dried in the open sun simulating farmers practice and using the dryer at 4 varying levels (L1, L2, L3 and L4) with corresponding heights (0.6 m, 1.2 m, 1.8 m and 2.4 m, respectively) from the ground. Harvested maize at 22.8% moisture content was dried at the varying levels until reaching the final desired moisture content of 12.8% ± 0.2% (wb). Results showed that, air temperatures in the dryer increased in accordance with height with lowest mean temperature of 44.4&degC ± 4.6&degC recorded at L1 and mean maximum of 52.8&degC ± 5.4&degC at L4. Drying temperatures recorded at L1 - L3 and ambient had no significant effect (p < 0.05) on kernel damage and viability. Drying conditions at L1-L3 were considered optimum (<50&degC) for kernel drying compared to the topmost tray, L4. Kernel stress crack index (multiple and checked) was therefore reduced on average by 14% while kernel germination increased by 33%. This satisfies the dryer’s potential to be used for commercial drying of maize grains for seed production for smallholder farmers in Ghana.