During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only ...During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only depends on the solidification range of the alloy but also the boundary conditions such as cooling rates.Al-Li alloys solidify in a long solidification range increasing the susceptibility of porosity nucleation in the semi-solid region.In this study,the effects of cooling rate on the porosity formation were quantified for the large ingot casting using X-ray computed tomography(XCT).By characterizing pore size distributions at four different cooling conditions,the correlation between the mechanical properties at both room and high temperatures and the microstructure features was identified.The constitutive equations were constructed.It is found that increasing the cooling rate reduces the grain size,increases the number density of micropores,and minimizes the number of large pores,thereby improving the mechanical performance.Therefore,long mushy zones and deep liquid pockets in Al-Li alloys can be effectively controlled by controlling the boundary conditions of the DC casting solidification process,thereby obtaining castings with excellent mechanical properties.展开更多
Superconductors and ferromagnets are highly non-compatible materials due to the natures of their respective electronic states.But when artificially brought together,they develop interesting characteristics,one of whic...Superconductors and ferromagnets are highly non-compatible materials due to the natures of their respective electronic states.But when artificially brought together,they develop interesting characteristics,one of which,vortex clustering,is discussed here in this paper.Phase-field and micromagnetic simulations are performed to investigate the superconductor and ferromagnet bilayer,respectively.The ferromagnet with uniaxial anisotropy is observed to develop the maze domain,whereas the superconductor subjected to the influence of the ferromagnetic stray field displays a vortex pattern.Clustered vortices in superconductors at certain locations are observed to be precisely located over magnetic domain bifurcations.The enhanced out-of-plane stray field at bifurcations around the curved domain walls and the convergent Lorentz force due to screening currents in superconductor are attributed to the formation of clusters at bifurcation sites.Segregation of the inter-vortex spacing between straight and bifurcated domain is clearly observed.More importantly,inter-vortex spacing is predicted to serve as a precise tool to map local ferromagnet domain shapes.展开更多
基金supported by the National Natural Science Foundation of China(Project number:52073030).
文摘During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only depends on the solidification range of the alloy but also the boundary conditions such as cooling rates.Al-Li alloys solidify in a long solidification range increasing the susceptibility of porosity nucleation in the semi-solid region.In this study,the effects of cooling rate on the porosity formation were quantified for the large ingot casting using X-ray computed tomography(XCT).By characterizing pore size distributions at four different cooling conditions,the correlation between the mechanical properties at both room and high temperatures and the microstructure features was identified.The constitutive equations were constructed.It is found that increasing the cooling rate reduces the grain size,increases the number density of micropores,and minimizes the number of large pores,thereby improving the mechanical performance.Therefore,long mushy zones and deep liquid pockets in Al-Li alloys can be effectively controlled by controlling the boundary conditions of the DC casting solidification process,thereby obtaining castings with excellent mechanical properties.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.51972028 and 12004036)the National Key Research and Development Program of China(Grant No.2019YFA0307900)。
文摘Superconductors and ferromagnets are highly non-compatible materials due to the natures of their respective electronic states.But when artificially brought together,they develop interesting characteristics,one of which,vortex clustering,is discussed here in this paper.Phase-field and micromagnetic simulations are performed to investigate the superconductor and ferromagnet bilayer,respectively.The ferromagnet with uniaxial anisotropy is observed to develop the maze domain,whereas the superconductor subjected to the influence of the ferromagnetic stray field displays a vortex pattern.Clustered vortices in superconductors at certain locations are observed to be precisely located over magnetic domain bifurcations.The enhanced out-of-plane stray field at bifurcations around the curved domain walls and the convergent Lorentz force due to screening currents in superconductor are attributed to the formation of clusters at bifurcation sites.Segregation of the inter-vortex spacing between straight and bifurcated domain is clearly observed.More importantly,inter-vortex spacing is predicted to serve as a precise tool to map local ferromagnet domain shapes.
