Recently, with the rapid growth of information technology, many studies have been performed to implement Web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries...Recently, with the rapid growth of information technology, many studies have been performed to implement Web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries who want to adopt E-manufacturing system for the construction of globalization, agility, and digitalization to cope with the rapid changing market requirements. In this research, a real-time Web-based machine tool and machining process monitoring system is developed as the first step for implementing E-manufacturing system. In this system, the current variations of the main spindle and feeding motors are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS (Root Mean Square) current at various spindle rotational speeds is obtained. Thermocouples are used to measure temperature variations of important heat sources of a machine tool. Also, a rule-based expert system is applied in order to decide the machining process and machine tool are in normal conditions. Finally, the effectiveness of the developed system is verified through a series of experiments.展开更多
The purpose of this study is to develop a Web-based on-machine mould identification and measurement system. The Web-based mould identification system matches obtained vision information with CAD database. Developed We...The purpose of this study is to develop a Web-based on-machine mould identification and measurement system. The Web-based mould identification system matches obtained vision information with CAD database. Developed Web-based system is to exchange messages between a server and a client by making of ActiveX control, and the result of mould identification is shown on Web-browser at remote site. For effective feature classification and extraction, the signature method is used to make meaningful information from obtained image data. For on-machine measurement of the matched mould, inspection database is constructed from CAD database using developed inspection planning methods. The results are simulated and analyzed using developed system to verify the effectiveness of the proposed methods.展开更多
Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controlla...Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controllable suspension comprising a mixture of CI particles and non-magnetic fluids such as mineral oil and water.The fluids are a kind of smart material that can be controlled according to their flow properties such as viscosity and stiffness. Water-based MR fluids are easily oxidized if the fluids are exposed and this oxidation can bring irregular polishing results. Also,this phenomenon is one of several factors that reduce the life time of MR fluids.In a previous work,CI particles were coated with a polymer or a composite for the improvement of dispersion stability and prevention of corrosion due to oxidation.From this study,the rheological properties such as viscosity and sedimentation of coated CI particles with silica were investigated with a rotational rheometer;MR polishing characteristics of BK7 glass were studied in order to investigate the surface roughness.The wheel speed and magnetic field intensity were chosen as variables.展开更多
基金Project (No. KRF-2005-202-D00046) supported by the Korea Re-search Foundation
文摘Recently, with the rapid growth of information technology, many studies have been performed to implement Web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries who want to adopt E-manufacturing system for the construction of globalization, agility, and digitalization to cope with the rapid changing market requirements. In this research, a real-time Web-based machine tool and machining process monitoring system is developed as the first step for implementing E-manufacturing system. In this system, the current variations of the main spindle and feeding motors are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS (Root Mean Square) current at various spindle rotational speeds is obtained. Thermocouples are used to measure temperature variations of important heat sources of a machine tool. Also, a rule-based expert system is applied in order to decide the machining process and machine tool are in normal conditions. Finally, the effectiveness of the developed system is verified through a series of experiments.
基金Project (No. KRF-2005-202-D00046) supported by the Korea Re-search Foundation
文摘The purpose of this study is to develop a Web-based on-machine mould identification and measurement system. The Web-based mould identification system matches obtained vision information with CAD database. Developed Web-based system is to exchange messages between a server and a client by making of ActiveX control, and the result of mould identification is shown on Web-browser at remote site. For effective feature classification and extraction, the signature method is used to make meaningful information from obtained image data. For on-machine measurement of the matched mould, inspection database is constructed from CAD database using developed inspection planning methods. The results are simulated and analyzed using developed system to verify the effectiveness of the proposed methods.
基金supported in part by a Korea Science and Engineering Foundation (KOSEF) grant funded by the Korean government(MEST)(No2009-0074199)by the Ministry of Knowledge Economy in Korea through the Strategic Technology Development Project (Development of Micro Functional Precision Components Manufacturing Technology)
文摘Recently,ultra-precision polishing processes using smart materials such as magnetorheological(MR)fluids have been used for optics parts such as aspheric lenses.The MR fluid applied in MR polishing is a phase controllable suspension comprising a mixture of CI particles and non-magnetic fluids such as mineral oil and water.The fluids are a kind of smart material that can be controlled according to their flow properties such as viscosity and stiffness. Water-based MR fluids are easily oxidized if the fluids are exposed and this oxidation can bring irregular polishing results. Also,this phenomenon is one of several factors that reduce the life time of MR fluids.In a previous work,CI particles were coated with a polymer or a composite for the improvement of dispersion stability and prevention of corrosion due to oxidation.From this study,the rheological properties such as viscosity and sedimentation of coated CI particles with silica were investigated with a rotational rheometer;MR polishing characteristics of BK7 glass were studied in order to investigate the surface roughness.The wheel speed and magnetic field intensity were chosen as variables.
