Keyhole at the end of a weld prepared by friction stir welding(FSW)is one of the major issues that impede the application of FSW.To address this issue,a keyhole filling technique was proposed in this paper,which is ba...Keyhole at the end of a weld prepared by friction stir welding(FSW)is one of the major issues that impede the application of FSW.To address this issue,a keyhole filling technique was proposed in this paper,which is based on the principles of resistance spot welding(RSW).A three-phase secondary rectifier resistance spot welder was applied as the experimental instrument for filling the keyhole in the center of friction stir spot weld(FSSW).The test sheet is a 2024-T4 aluminium alloy with a thickness of 6.0mm.The experiments results show that the filled joint strength is improved by 26.12%since the area is increased for the plug in the keyhole.And there are two kinds of dimples in the tensile fracture-equiaxial dimples and long dimples.The filled joint involves the fusion welding zone(FWZ),pressure welding zone(PWZ),melted plug zone(MPZ),and plastic deformation zone(PDZ).The FWZ and the PWZ is the melting bond and diffusion bond between the plug and keyhole,respectively.The MPZ is the center part and the PDZ is upper or lower part of the plug.展开更多
The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results...The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results indicated that the perfect formations of joints without typical defects such as spatter were achieved with optimized parameters. Except for little nano-particle Fe2B, no other crystalline particle was detected by TEM, revealing that the most microstructure in spot weld remains amorphous. The maximum tensile-shearing force was 45.0 N with the optimized parameters of 1 kA weld current, 30 N electrode force and 0.02 ms weld time. The spot weld failed as pullout failure mode propagating along the interface of nugget zone. The study demonstrates that resistance spot welding is an effective and practical welding process for Fe-based metallic glass.展开更多
The ultra-fine grain （UFG） steel is welded by using resistance spot welding technique with or without requirement of upsetting force. Metallographic inspection shows that the grain size of weld nugget is larger than...The ultra-fine grain （UFG） steel is welded by using resistance spot welding technique with or without requirement of upsetting force. Metallographic inspection shows that the grain size of weld nugget is larger than that of the base metal and the microstructure is altered significantly. In addition, contracting defects such as air holes can be found in the nugget center. The experiments show that the defects can be effectively avoided by the technique of adding upsetting force during the nugget cooling and crystallizing processes. In tensile shear tests, the welding joint starts to crack from the inner edge of the corona bond. The results of micro-hardness tests show that the newly born martensite structure dramatically improves the hardness of the joint. Under the interactions between residual stresses and regenerated fine grains, the micro-hardness of the heat-affected zone （ HAZ ） is lower than that of the nugget, but evidently higher than that of the base metal.展开更多
Carbon nauotube（ CNT） reinforced aluminum metal matrix composites were welded by electron beam welding and the microstructures of welded joints were investigated. The result showed that the interracial reaction happ...Carbon nauotube（ CNT） reinforced aluminum metal matrix composites were welded by electron beam welding and the microstructures of welded joints were investigated. The result showed that the interracial reaction happened between the CNTs and Al matrix, which resulted in producing brittle Al4 C3 compounds in electron beam welds. The extent of interfacial reaction varies gradually in the depth and width direction. The length of the reactants Al4C3 became short duo to the temperature gradient in the molten pool. The quantity and size of Al4 C3 compounds increased with the increase of beam current and the decrease of welding speed in the middle zone of weld. However, no needle-like phase Al4C3 was observed in HAZ.展开更多
文摘Keyhole at the end of a weld prepared by friction stir welding(FSW)is one of the major issues that impede the application of FSW.To address this issue,a keyhole filling technique was proposed in this paper,which is based on the principles of resistance spot welding(RSW).A three-phase secondary rectifier resistance spot welder was applied as the experimental instrument for filling the keyhole in the center of friction stir spot weld(FSSW).The test sheet is a 2024-T4 aluminium alloy with a thickness of 6.0mm.The experiments results show that the filled joint strength is improved by 26.12%since the area is increased for the plug in the keyhole.And there are two kinds of dimples in the tensile fracture-equiaxial dimples and long dimples.The filled joint involves the fusion welding zone(FWZ),pressure welding zone(PWZ),melted plug zone(MPZ),and plastic deformation zone(PDZ).The FWZ and the PWZ is the melting bond and diffusion bond between the plug and keyhole,respectively.The MPZ is the center part and the PDZ is upper or lower part of the plug.
基金the National Natural Science Foundation of China(No.51461031)the State Key Lab of Advanced Metals and Materials(No.2013-Z05)+2 种基金the Department of Education Fund of jiangxi(GJJ150733)the Beijing Natural Science Foundation(No.214200)the Program for Excellent Talents in Beijing Municipality
文摘The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results indicated that the perfect formations of joints without typical defects such as spatter were achieved with optimized parameters. Except for little nano-particle Fe2B, no other crystalline particle was detected by TEM, revealing that the most microstructure in spot weld remains amorphous. The maximum tensile-shearing force was 45.0 N with the optimized parameters of 1 kA weld current, 30 N electrode force and 0.02 ms weld time. The spot weld failed as pullout failure mode propagating along the interface of nugget zone. The study demonstrates that resistance spot welding is an effective and practical welding process for Fe-based metallic glass.
文摘The ultra-fine grain （UFG） steel is welded by using resistance spot welding technique with or without requirement of upsetting force. Metallographic inspection shows that the grain size of weld nugget is larger than that of the base metal and the microstructure is altered significantly. In addition, contracting defects such as air holes can be found in the nugget center. The experiments show that the defects can be effectively avoided by the technique of adding upsetting force during the nugget cooling and crystallizing processes. In tensile shear tests, the welding joint starts to crack from the inner edge of the corona bond. The results of micro-hardness tests show that the newly born martensite structure dramatically improves the hardness of the joint. Under the interactions between residual stresses and regenerated fine grains, the micro-hardness of the heat-affected zone （ HAZ ） is lower than that of the nugget, but evidently higher than that of the base metal.
基金supported by the fund of Doctoral Startup Research of Nanchang Hangkong University(EA201203402)Aeronautical Science Foundation(20135456009)+1 种基金National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology(gf201401003)State Key Laboratory of Solidification Processing in NWPU(SKLSP201412)
文摘Carbon nauotube（ CNT） reinforced aluminum metal matrix composites were welded by electron beam welding and the microstructures of welded joints were investigated. The result showed that the interracial reaction happened between the CNTs and Al matrix, which resulted in producing brittle Al4 C3 compounds in electron beam welds. The extent of interfacial reaction varies gradually in the depth and width direction. The length of the reactants Al4C3 became short duo to the temperature gradient in the molten pool. The quantity and size of Al4 C3 compounds increased with the increase of beam current and the decrease of welding speed in the middle zone of weld. However, no needle-like phase Al4C3 was observed in HAZ.
