Ti-6Al-4V alloy(Ti64)and SUS316 L stainless steel rods were dissimilarly friction welded.Especially focusing on the detailed observation of interface microstructural evolution during the friction welding(FW),the relat...Ti-6Al-4V alloy(Ti64)and SUS316 L stainless steel rods were dissimilarly friction welded.Especially focusing on the detailed observation of interface microstructural evolution during the friction welding(FW),the relationship between the processing conditions,weld interface microstructure,and mechanical properties of the obtained joints were systematically investigated to elucidate the principle for obtaining a high joint quality in the FW of Ti64 and SUS316L.A higher friction pressure produced a lower welding temperature in the FW,hence suppressing the thick intermetallic compound layer formation.However,hard and brittle Ti64/SUS316L mechanically mixed layers generally formed especially at the weld interface periphery due to the high temperature increasing rate,high rotation linear velocity and high outward flow velocity of the Ti64.These harmful layers tended to induce the cracks/voids formation at the weld interfaces hence deteriorating the joints’mechanical properties.The rotation speed reduction and liquid CO2 cooling during the entire processing decreased the temperature increasing rate,rotation linear velocity and outward flow velocity of the Ti64 at the weld interface periphery.Therefore,they suppressed the formation of the harmful mechanically mixed layers,facilitated the homogeneous and sound interface microstructure generation,and finally produced a high-quality dissimilar joint in the FW of Ti64 and SUS316L.展开更多
The effect of stacking fault energy(SFE) on the grain structure evolution of face-centered cubic metals during friction stir welding was investigated by using pure aluminum,pure copper and Cu-30 Zn alloy as experiment...The effect of stacking fault energy(SFE) on the grain structure evolution of face-centered cubic metals during friction stir welding was investigated by using pure aluminum,pure copper and Cu-30 Zn alloy as experiment materials.Tool "stop action" and rapid cooling were employed to "freeze" the microstructure of the flowing materials around the tool.Marker materials were used to show the streamline of the material flow.The microstructures of the three materials at different welding stages were contrastively studied by the electron backscatter diffraction technique.The results show that at the material flow stage,as the SFE decreases,the grain structure evolution changes from the continuous dynamic recrystallization to discontinuous dynamic recrystallization,and further to the dynamic equilibrium between the annealing twinning due to thermally activated grain boundary migration and the twin destruction during the plastic deformation.Owing to different grain structure evolution mechanisms,the grain structure at the end of the material flow is greatly different.Especially in copper,a lot of dislocations remain,which gives rise to the static recrystallization occurring during the subsequent cooling stage.展开更多
基金the New Energy and Industrial Technology Development Organization(NEDO)under the“Innovation Structural Materials Project(Future Pioneering Projects)”JSPS KAKENHI Grant Numbers JP19H00826 and JP18K14027an ISIJ Research Promotion Grant。
文摘Ti-6Al-4V alloy(Ti64)and SUS316 L stainless steel rods were dissimilarly friction welded.Especially focusing on the detailed observation of interface microstructural evolution during the friction welding(FW),the relationship between the processing conditions,weld interface microstructure,and mechanical properties of the obtained joints were systematically investigated to elucidate the principle for obtaining a high joint quality in the FW of Ti64 and SUS316L.A higher friction pressure produced a lower welding temperature in the FW,hence suppressing the thick intermetallic compound layer formation.However,hard and brittle Ti64/SUS316L mechanically mixed layers generally formed especially at the weld interface periphery due to the high temperature increasing rate,high rotation linear velocity and high outward flow velocity of the Ti64.These harmful layers tended to induce the cracks/voids formation at the weld interfaces hence deteriorating the joints’mechanical properties.The rotation speed reduction and liquid CO2 cooling during the entire processing decreased the temperature increasing rate,rotation linear velocity and outward flow velocity of the Ti64 at the weld interface periphery.Therefore,they suppressed the formation of the harmful mechanically mixed layers,facilitated the homogeneous and sound interface microstructure generation,and finally produced a high-quality dissimilar joint in the FW of Ti64 and SUS316L.
基金financially supported by the New Energy and Industrial Technology Development Organization (NEDO) under the "Innovation Structural Materials Project (Future Pioneering Projects)"a Grant-in-Aid for Science Research from the Japan Society for Promotion of Science+2 种基金financially supported by the China Postdoctoral Science Foundation funded Project (No.2019M653726)the National Natural Science Foundation of China (No.51905437)the Fundamental Research Funds for the Central Universities (No.3102019QD0407)。
文摘The effect of stacking fault energy(SFE) on the grain structure evolution of face-centered cubic metals during friction stir welding was investigated by using pure aluminum,pure copper and Cu-30 Zn alloy as experiment materials.Tool "stop action" and rapid cooling were employed to "freeze" the microstructure of the flowing materials around the tool.Marker materials were used to show the streamline of the material flow.The microstructures of the three materials at different welding stages were contrastively studied by the electron backscatter diffraction technique.The results show that at the material flow stage,as the SFE decreases,the grain structure evolution changes from the continuous dynamic recrystallization to discontinuous dynamic recrystallization,and further to the dynamic equilibrium between the annealing twinning due to thermally activated grain boundary migration and the twin destruction during the plastic deformation.Owing to different grain structure evolution mechanisms,the grain structure at the end of the material flow is greatly different.Especially in copper,a lot of dislocations remain,which gives rise to the static recrystallization occurring during the subsequent cooling stage.