Greatly enhanced corrosion/wear resistances of epoxy coating for Mg alloy through a synergistic effect between functionalized graphene and insulated blocking layer

The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.

Development of a high-strength Mg alloy with superior ductility through a unique texture modification from equal channel angular pressing

In the current study,a homogenous ultra-fine grained microstructure with average grain size of 1.0μm is achieved in the Mg-Zn-Ca-Mn alloy through the reduplicative equal channel angular pressing(ECAP)at 300℃,and the mechanical properties are remarkably improved,with room-temperature yield strength of 269.6 MPa and elongation of 22.7%.The twinning deformation results in a discontinuous recrystallization behavior in the initial stage of ECAP.With further deformation,the continuously dynamic recrystallization contributes to an obvious grain refinement effect.The activation of non-basal slip system leads to the formation of a unique basal texture,which is related to the elevated ECAP temperature and the decreased grain size.Both grain refinement and texture modification derived from ECAP process result in the increase of yield strength,while the cracked secondary phase particles are beneficial to the enhanced ductility,through reducing the stress concentration and hindering premature failure.

Reducing the tension-compression yield asymmetry of extruded Mg-Zn-Ca alloy via equal channel angular pressing

The influence of equal channel angular pressing on the tension-compression yield asymmetry of extruded Mg-5.3 Zn-0.6 Ca(weight percent)alloy has been investigated.The microstructure was obviously refined by the large strain during the equal channel angular pressing,accompanied with very fine Ca_(2)Mg_(6)Zn_(3) phases with average diameter of 70 nm.The weak tension-compression yield asymmetry after equal channel angular pressing is mainly attributed to the reduced volume fraction of extension twinning during the compression,because the slope(k)of twinning in Hall-Petch relationship is higher than that of dislocation slip,and the twinning deformation is difficult to take place with decreasing grain size.The basal slip is more active in the alloy after equal channel angular pressing,due to the non-basal texture components,which hinders the twinning activation and reduces the yield asymmetry.Furthermore,the presence of fine precipitate restricts the twinning activation,which also contributes to the reduction of yield asymmetry.

A comparison study of Ce/La and Ca microalloying on the bio-corrosion behaviors of extruded Mg-Zn alloys

The influences of Ca and Ce/La microalloying on the microstructure evolution and bio-corrosion resistances of extruded Mg-Zn alloys have been systematically investigated in the current study.Compared with single Ca or Ce/La addition,the Ca-Ce/La cooperative microalloying results in an outstanding grain refinement,because the fine secondary phase particles effectively hinder the recrystallized grain growth.The coarse Ca2Mg6Zn3 phases promote the formation of Ca3(PO4)2 or hydroxyapatite particles during the immersion process and accelerate the dissolution of the corrosion product film,which destroys its integrity and results in the deterioration of anti-corrosive performance.The Ce/La elements can be dispersed within the conventional Mg7Zn3 phases,which reduce the internal galvanic corrosion between Mg matrix and the secondary phases,leading to an obvious improvement of corrosion resistance.Therefore,the Ca-Ce/La cooperative microalloying achieves a homogenous fine-grained microstructure and improves the protective ability of surface film,which will pave a new avenue for the design of biomedical Mg alloys in the coming future.

Simultaneously Enhanced Mechanical Properties and Damping Capacities of ZK60 Mg Alloys Processed by Multi-Directional Forging

In this study,the mechanical properties and damping capacities of cast Mg-5.5 Zn-0.6 Zr(weight percent,ZK60)alloys have been simultaneously improved by a facile multi-directional forging(MDF)processing,and the mechanisms of microstructure evolution and texture modification are systematically investigated.The activation of tension twinning occurs during the initial MDF stage,due to the coarse-grained structure of the as-cast alloy.With increasing MDF passes,the continuous dynamic recrystallization(CDRX)results in a fine equiaxed-grain structure.The typical non-basal texture is formed in the as-MDFed alloy for 6 passes,with the(0001)planes inclined 60°–70°to forged direction and 10°–20°to transverse direction,respectively.A good balance between the strength(~194.9 MPa)and ductility(~24.9%)has been achieved,which can be ascribed to the grain refinement,non-basal texture and fine precipitate particles.The damping capacity is remarkably improved after MDF processing,because the severe deformation increases the dislocation density,which effectively enlarges the sweep areas of mobile dislocations.