Microcasting is one of the significant technologies for the production of metallic micro parts with high aspect ratio(ratio of flow length to diameter).A micro precision casting technology based on investment casting ...Microcasting is one of the significant technologies for the production of metallic micro parts with high aspect ratio(ratio of flow length to diameter).A micro precision casting technology based on investment casting using centrifugal method was investigated.The micro parts of Zn-4%Al alloy with an aspect ratio up to 200 was produced at the centrifugal speed of 1 500 r/min and the mold temperature of 270℃.The investigations on the relationship between flow length and rotational speed were carried out. For microcasting,the flow length is not only dependent on the centrifugal speed under the constant centrifugal radius,but also on the preheating temperature of mold.The flow length increases as the rotational speed and the mold temperature increase,and is much higher at a mold temperature of 270 ℃thanat other mold temperatures.展开更多
Solute diffusion controlled solidification model was used to simulate the initial stage cellular to dendrite transition of Ti44Al alloys during directional solidification at different velocities. The simulation result...Solute diffusion controlled solidification model was used to simulate the initial stage cellular to dendrite transition of Ti44Al alloys during directional solidification at different velocities. The simulation results show that during this process, a mixed structure composed of cells and dendrites was observed, where secondary dendrites are absent at facing surface with parallel closely spaced dendrites, which agrees with the previous experimental observation. The dendrite spacings are larger than cellular spacings at a given rate, and the columnar grain spacing sharply increases to a maximum as solidification advance to coexistence zone. In addition, simulation also revealed that decreasing the numbers of the seed causes the trend of unstable dendrite transition to increase. Finally, the main influence factors affecting cell/dendrite transition were analyzed, which could be the change of growth rates resulting in slight fluctuations of liquid composition occurred at growth front. The simulation results are in reasonable agreement with the results of previous theoretical models and experimental observation at low cooling rates.展开更多
文摘Microcasting is one of the significant technologies for the production of metallic micro parts with high aspect ratio(ratio of flow length to diameter).A micro precision casting technology based on investment casting using centrifugal method was investigated.The micro parts of Zn-4%Al alloy with an aspect ratio up to 200 was produced at the centrifugal speed of 1 500 r/min and the mold temperature of 270℃.The investigations on the relationship between flow length and rotational speed were carried out. For microcasting,the flow length is not only dependent on the centrifugal speed under the constant centrifugal radius,but also on the preheating temperature of mold.The flow length increases as the rotational speed and the mold temperature increase,and is much higher at a mold temperature of 270 ℃thanat other mold temperatures.
基金National Natural Science Foundation of China (50434030)
文摘Solute diffusion controlled solidification model was used to simulate the initial stage cellular to dendrite transition of Ti44Al alloys during directional solidification at different velocities. The simulation results show that during this process, a mixed structure composed of cells and dendrites was observed, where secondary dendrites are absent at facing surface with parallel closely spaced dendrites, which agrees with the previous experimental observation. The dendrite spacings are larger than cellular spacings at a given rate, and the columnar grain spacing sharply increases to a maximum as solidification advance to coexistence zone. In addition, simulation also revealed that decreasing the numbers of the seed causes the trend of unstable dendrite transition to increase. Finally, the main influence factors affecting cell/dendrite transition were analyzed, which could be the change of growth rates resulting in slight fluctuations of liquid composition occurred at growth front. The simulation results are in reasonable agreement with the results of previous theoretical models and experimental observation at low cooling rates.
